1:1 Millennium Falcon Cockpit Replica - Group Build

OH WOW! I knew it only a matter of time before we saw more Behind the Scene images! I love it! Makes me want to go back and redo everything! Thanks for posting!



You're still alive yet, so there's still time to redo. :) ... Note the taped-off lines on the floor in the second shot, guiding them where to build the hallway.
 
In reference to the chairs rotating as a thought for unlocking locking etc easiest way is to just put a lever on side or slightly underneath.
But I've had 2 thoughts of ways you could do it more subtly and cooler, both envolve use of a inner and outer (outer being locked solid inner being the holding and moving part) tube for swivel base and some mechanism to lock the 2 together I'd possibly say electro magnet as quick easy and efficient.
And then to engage and release either a kick switch or idea I prefer is the use of 1 of the existing panel switches in cockpit to side of chairs pick one not in use then use that to engage and deactivate the locking mechanism.

Hi L,

I like the way you think! :) We're still not sure how we're going to approach the nav chairs. I've really got to get started on them. My thought, since this is going to see an incredibly heavy amount of traffic, is to keep the chairs static and carry the EPVII design over to ours with the 4 post base. This would keep people from twisting the chairs around and prevent damage - which we see almost every show/event.

Your idea(s) could come to life when we get to the actual full scale build. :)

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I'll make this a little wider and do a test print to see how it looks and feels. :)

Looking forward to see it! :)

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You're still alive yet, so there's still time to redo. :) ... Note the taped-off lines on the floor in the second shot, guiding them where to build the hallway.

Hey T,

You have no idea how tempted I am to sell this existing cockpit as is and just start over! I did see the taped lines! I would have given anything to be part of that crew bringing the MF to life! That is a once (twice) in a lifetime opportunity. :)
 
Don't redo use this as Mark 1 cockpit which is for touring it will take alot of wear and tear.
I know you redoing the floor why not try and get a trailer body or something and mount it onto that so could be transported whole save a lot of time with putting together at different locations, would also look amazing going down the road could still construct access corridor up to the edge of the trailer for people to get on and off from.
 
Can you just imagine the cockpit pulling up to a stop sign next to you? That would be insane!

The trouble with having it built permanently is that would seriously restrict the venues it could show in. There's footage of the team having to load it out of personnel doors at one of the cons.
 
Don't redo use this as Mark 1 cockpit which is for touring it will take alot of wear and tear.
I know you redoing the floor why not try and get a trailer body or something and mount it onto that so could be transported whole save a lot of time with putting together at different locations, would also look amazing going down the road could still construct access corridor up to the edge of the trailer for people to get on and off from.

Hi L,

I have no intention of scraping this one. It's just a personal desire to be as accurate as possible. There were so many missteps along the way that it's very difficult, for me, to see past them. On panel alone, I see a multitude of errors that I have to go back and fix. I'm really just venting if anything else. ;)

We've discussed the idea of actually fabricating a permanent frame/trailer for the cockpit put the reality is that would limit our ability to get in and out of shows/events. There was one show we did where the body of the center of the console could barely fit. So... it looks great on paper but we really want to bring the cockpit to as many people as possible.

Hope that makes sense? :)

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Can you just imagine the cockpit pulling up to a stop sign next to you? That would be insane!

The trouble with having it built permanently is that would seriously restrict the venues it could show in. There's footage of the team having to load it out of personnel doors at one of the cons.

Bingo! And yes... how awesome would it be to see the MF cockpit fly down the highway! ;)

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Well it should be covered up while transporting it around.

That would take away from the natural wear and tear! ;)
 
This is the Pit that went on the motion control gimble rig wasn't it? So I'd guess it had to be pretty lightweight for that purpose at least.

Roughneckone:cool
 
This is the Pit that went on the gamble rig wasn't it? So I'd guess it had to be pretty lightweight for that purpose at least.

Roughneckone:cool

That I dont know. But the one JJA is standing next to is DEF a paper mock up with a real panel off to the side. I'm SURE more BTS images are on their way. Fingers crossed!

I want this version of our cockpit done and out of the way so I can start over! ;)
 
I doesn't necessarily has to be light weight for it to be mounted on a gimbal. They'll built the appropriate gimbal for the appropriate weight (actors and all).
Keep up the great work Sofa and Co. You're my addiction on the RPF. :cool
 
Hi Gang,

Updates! It was a LONG weekend with the laser cutter! Lots of errors, recuts, do overs, etc... But we have some a great forward progress. :)

The weekend started off with my finally getting to the pipe housing!
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Lots of sanding, filling and sanding to do
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Still more sanding
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This guy is getting closer
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With the release of the TFA on Blue Ray there is a great shot of the cockpit entrance. Not as clear an image as I would like, but it gave me a very good idea how the lower part of this greeblie is detailed - lots of LEDs and different colors.
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Jessie got back into the groove and helped me out early Saturday by sanding down the edges
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I cut the holes for the new access panels
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I'm still debating whether to cut the holes inn the 2 upper panels - not very confident of the amount of weight/stress that would be applied
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Turns out that the designers used (what we think) 3-5 point selector switches in the corners of the access panels. Instead of paying 3-6 dollars per switch I went ahead and laser cut some near exact copies
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Still needs primer and paint
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The auto pilot clutch took a real beating during our last show so it was time to give her a facelift
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YUCK!
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Filler
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Sanded and primer added - needs more filler
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Jessie did a great job at sanding her smooth
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First coat of primer
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I wound up having to recut cut this greeblie
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New I Bolts - with googly eyes of course!
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I laser cut a new latch for another greeblie. I've started work on the... wait for it...
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This new latch will be mounted to a pulley which in turn will be mounted to... The New Navigation Computer!
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Pulley! More to Come on this ever evolving project!
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Added more filler and the pipe connection to this greeblie
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A new "cassette" style greeblie being fabricated!
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Cockpit entrance mock up
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Work resumed on these lower cockpit entrance greeblies
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The previous versions were too high so I cut them down a bit and made things a bit easier to fit together
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Over 175 of these fins had to be laser cut...
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Now to make sense out of all this chaos
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Tops
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Finished up waiting for primer
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Spacers
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Adhering everything together using the fins as guides
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Dry fitting
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In place
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Naturally, all the fins are NOT in place but this should give you an idea how it will look
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Whew... Time at the laser cutter really took away from the actual build. Gotta play catch up!

More to Follow!
 

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