LOL!
No, I'm not offended by anyones comments, quite the contrary. In fact, thank you for the compliments. It is definately a group effort to create so many costumes, it couldn't have been accomplished without the help of my exceptionally talented co-workers and the guidance of our employer, a true artistic genius.
I applaud the "accuracy sticklers", I think our mutual love for the original trilogy is what is driving us all to push the envelope of prop and costume collecting as well as the manufacuring process. The hobby is seeing better, more-accurate interpretations of our favorite characters these days, not only from the licensed manufacturers, but from the fans. It's an awesome time to be a collector (aside from the poor economy).
I totally agree with the general opinion that the previous Disney suits were crap. To give a little background on those suits;
Disney did NOT make them. I know many Disney artisans, and trust me, they are MUCH better than that.
The old suits were manufactured for the Lucas Super-Live Adventure, and were cast off of a ROTJ stunt suit. They are modified, cut, and butchered so extensively because the Super Live Adventure was a heavy "stunt" show. The show was produced by Kenneth Feld, a big producer of Ice Shows and Circuses. Who exactly made the armor is unknown. When the Super Live Adventure flopped (predictably), apparently Disney purchased the Star Wars costumes, because not only were they using the trooper armor in the park, they were using the Greedo and Gamorrean Guard mask a friend of mine made.
It is actually because of Star Wars Weekends that Disney made the plunge and upgraded the trooper armor. They listened to the critiques of the 501st and invested in armor that is much more appreciated by the fans.
When the company that I worked for at the time was awarded the project of creating the new armor, I was ecstatic! We decided to approach the re-build with a certain philosophy; upon examining original trooper armor we determined that the original manufacturer probably didn't have the time, and the full knowledge/appreciation of the human anatomy and it's bio-mechanical interaction with armor. Our shop has EXTENSIVE armor experience, and anatomical sculpting is second-nature to us. We decided to make the armor as it "should" have been made.
Firstly, we made it symmetrical. Secondly, we made it actually "fit" a person. Third, we made it so you could actually move and function in it, and fourth, we made it out of the best materials for the intended application. Aside from our in-house standards, we then had to accomadate Disneys requirements of aesthetics, safety concerns, the size of their performers, and of course the ever-present budget and schedule. And THEN it still has to meet with Lucas approval.
In the end it was an AMAZING experience for me to be a part of the official Star Wars world.....even if I was on the outer-rim worlds. I had learned a lot from my employer. I had resisted his suggestions in the beginning about some of the sculpting, myself being a Star Wars purist. But in the end, when I saw how good the armor looked, it looked more heroic and muscular, it looked like a formidable soldier. I thought, "my boss is right! THIS is how armor SHOULD look". I understand that they are quite different than the original trilogy, and I still love the look of those suits, but I also love our suits too.