Re: TridCloudwalker's Anakin AotC Lightsaber Run!
Hey, wow, an update finally!
More work on the solid inner cores. This time he's turning down the outer diameter to .002 of an inch smaller than the inner diameter of the outer shell (main body). This will insure a snug fit for you duelers, but prevent lockups when needing to remove the core should any debris happen get inside, or vast temperature changes cause swelling/shrinkage.
The wider end on the bottom will have a hair more of the diameter turned down, and then the knurling will be pressed in. It's purpose is to act as a stop, so that you can easily twist, and align all your knob holes (that sounds dirty).
Here are the outer shells/main bodies. Over the next couple days, these will be turned down a hair to their proper outer diameters. Then the channels will be cut in for the groove and grips, the horizontal "knurls" will be cut in around the bottom, and holes will be drilled for the 3 knobs.
Here's a test core with the groove milled in for the LED bezels (the red marker was so that he knew which groove was the correct one, as there is on on the other side of the core that has the bezel holes too close together. Sometimes even with detailed blueprints and measurements, the machines still managed to screw it up somehow. The joys of technology.
More progress pics to come later in the week!