The Ultimate X-Wing Pilot Thread

I just got my package about 10 minutes ago.
Got the 2" and the 1"! Now I'll have a fun project to work on later. :)
 
Speaking of straps, I have an urgent plea for help regarding straps; specifically, the one in the center back of the chest box.

I've attached 2 pix.

I bought MonCal's very nice chest box, and I need to use it for the first time Monday. But the strap on the chest box that goes around your body is giving me a migraine.

The buckle came with the two ends of the strap threaded through it as shown in my pix. But it doesn't adjust this way - the straps simply bind against each other when you pull the ends, and make it impossible to tighten. Can somebody PLEASE tell me how the strap should be threaded through this peculiar buckle such that I can adjust it? It seems to me one end should be stitched to the buckle and the other end threaded through somehow, but I can't figure it out.:cry

Many thanks in advance for your help!

Rick
 
It seems to me one end should be stitched to the buckle and the other end threaded through somehow, but I can't figure it out.:cry

Yes, one end should be stitched to the buckle. It depends......if you are right handed, stitch the left hand side so you can adjust the strap by just pulling to your right side with your right hand. Use the second bar to stitch your strap and the third bar to loop for adjustment.

I did a couple quick snaps. Hope it helps.

The reason we did not stitch the strap to the buckle due to left handed/right handed issue. So we let the costumers do it themselves

IMG_0083.jpg

IMG_0082.jpg
 
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Absolutely, that makes perfect sense!:D

I actually had it like that once, but it just didn't seem right, because I was used to seeing it without a gap in the strapping visible. But the way you describe and show is precisely what I need to do.

Thanks so much!

Rick
 
Nice stuff everyone!
I bought some of Kenny's machined "mini flares" to go on my belt, but I'm not sure how to make those small loop sections that attach to the main belt.

What I found worked (but was a pain in the butt, like all flares are) is to measure where you want to place the small strap (about 1/2 inch from top and bottom, and sew one end down. I went over it like 2-3 times. Then I moved less than an inch over and sewed one more line down. Making sure I'm still at 1/2" from top and bottom, put the flare under the small webbing, pucker the webbing over it so it's snug, and pin it right down as close as you can get it. Then, I slipped the flare out and sewed where the pin was. Repeat.

If Kenny gave you a set with the screw and washer, you don't have to make the loops too tight, since it's easier to just put them in, punch through the main belt, and screw them on so they're sure to hold.

For the leg flare holder, though, it's better to sometimes sew a little further from the pin, so the flares are ridiculously snug and won't fall out.
 
Miana,
Thanks! That's sort of what I wound up doing. :)
I did get the flares with the small screws, so I marked where I wanted them to go, then made holes thru the belt and screwed them in. Then I took the 1" material and used some fabric glue to secure it to one end, then made loops in between all the flares.
I'm up to the final stage now, where I'll go back and put a couple of stitches in each loop, just to make sure they're secure.
With the mini-flares being attached with screws, there's really no stress being placed on the 1" fabric, so I'm hoping this will work. :)
 
Miana,
I took the 1" material and used some fabric glue to secure it to one end, then made loops in between all the flares.
I'm up to the final stage now, where I'll go back and put a couple of stitches in each loop, just to make sure they're secure.

That's a great way to make sure the spacing works out. Yes, do stitch them now that they're where they should be - fabric glue won't take much abuse (like brushing your arm against it when you walk!), so you'll definitely want it sewn.

Rick
 
For my leg flares and the mini-flares I did another "cheat".

I sewed elastic down flat to the surface, then stitched the vertical lines the same width as the flares and an X stitch in the sections between.

Because the elastic was sewn flat and with an exact width gap, it was a very tight fit to work the flares into position, and then the covering fabric was sewn on top. The flares have yet to come loose, and you can't see the elastic at all.
 
Thanks again for the advice on how to work on the belt! :)
I got it finished last night, and wanted to show a couple of pics of my new stuff. I redid the belt and ejection straps with the new Strapworks material. I do like this webbing better than the seatbelt material I had used before.

IMG_0009.jpg


I was standing a little weird to show the mini flares. :)
Here's most of my costume.

IMG_0015a.jpg


Did the new strapping come out OK?
My flightsuit is still my old hand-modified Dickies coverall. And I'm not the greatest seamstress (seamster? :lol) the universe has ever seen. I still want to upgrade that suit at some point. :redface
 
lookin' good! kenny's flares will be a way out for me... for now i'm going to have wood.

i'm not putting the belt together yet since i still need the buckles. soon. soon.
 
Looks great so far!

You leg straps look a little too long to me; how do they feel on you? If you want the real test, go climb up some stairs.
 
When I go up stairs I only trip and fall 4 out of 10 times, so it's not that bad. :lol
I tried to judge the length based on the ref pics I had. I checked everything before I cut the material and I'm happy with how they came out.
 
Kenny makes great stuff and I have many things of his myself, but why aluminum belt flares? Aren't the screenused flares grey?
 
I just placed an order with Ken. His Aluminum parts are very nice.

Im finishing up an APH Helmet that I intend to have molded to offer Fiberglass helmets.I will post pictures soon.
 
After studying stills, and repeated viewings of ANH in high def, to my eye, all the leg flares and belt mini-flares look the same - wood dowels painted silver. The tops of them are all extremely irregular, even the lengths of the belt bits seem to vary. Perhaps they look grey sometimes because, after all, silver paint on wood is never very shiny.

I bought Kenny's excellent code cylinders, then made my own wooden leg and belt flares.

Rick
 
When I go up stairs I only trip and fall 4 out of 10 times, so it's not that bad. :lol

Not bad at all! :lol



Kenny makes great stuff and I have many things of his myself, but why aluminum belt flares? Aren't the screenused flares grey?

The completely screen accurate ones, like rick has said below, were grey-painted wood. Both metal and wooden ones are accepted if you're applying for a formal costume in the Rebel Legion. It's just personal preference, really. I used Kenny's machined sets because I like shiney stuff, and a lot of my friends made the wooden ones because they wanted to go the extra leg for completely accurate. Just depends on what you want to do. :)
 
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