Interest 'The Fifth Element' ZORG Industries ZF1 - Kit interest (Metal frame, metal & printed components, electronic movements and lighting effects)

JakeySnakey630

Sr Member
RPF PREMIUM MEMBER
Hi everyone,

My company JCM: Custom Creations Ltd has developed what we believe is the most comprehensive and accurate ZF-1 model currently on the market. We are selling these either in kit or assembled model form.

The features of this kit include:
  • Aluminium frame and sub-frames (3mm and 1.2mm components).
  • Metal components: Almost all visible detail components including: Weapon nozzles (icer, flamethrower, top barrel etc), blue dart covers, stainless steel darts, stainless steel piston rods, aluminium main barrel, aluminium piston bodies, rocket rings, aluminium and steel weapon parts for top bay, steel conduit for scope detailing, aluminium gold side frames, plus many more metal detail components...please check pictures below
  • SLA resin printed components: rocket vents, rocket tip, scope body and lower 'Star Trek' detail components and various other smaller components.
  • 10 bags of FDM printed components: 3 bags are the shell. Others are components that are mainly hidden and form the movement mechanisms, brackets and other various structural components.
  • Authentically modelled pistol grip and body shell (both from laser scanned originals) (Pistol grip is cast resin and shell is FDM printed)
  • Movie matched lighting animations and movements.
  • Custom produced movie accurate sound effects.
  • 4 servos for full movie accurate motion (2 x left and right dart launchers, 1 x scope, 1 x top bay).
  • 1 DC motor for red barrel actuation.
  • Custom PCB 'control board' with easy to use 'servo trimming mode'.
  • Large capacity NiMH battery and battery charger.
  • Textured matting and neoprene edging cord (plus cutter!)
  • Full assembly guide .PDF and YouTube videos.
  • Supplied bending jigs for aluminium frames
  • All screws and nuts supplied.
  • No electronic experience necessary! (No soldering, no crimping)

The cost will be: £1400 plus postage and packing. ($2000 shipped to US)
I will be shipping internationally from the UK.


Aluminium frames
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Metal Box
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DX Box 1
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DX Box 2
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Electronics Box
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FDM printed bags
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Lower liner and clear parts (Neoprene edging cord in bag in picture above)
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Shipping box
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I have tried to do this prop justice by making it as authentic and as true to the original as possible. The shell and grip have been modelled from 3D laser scans of actual ZF1 shells and grips. The Star Trek model kits have each been modelled in detail, down to each window on Voyagers hull. All found components have been sourced and measured to create highly accurate representations.

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The model has been designed so that assembly is relatively straightforward (given the complexity of the prop) and you do not need any experience with soldering or complex electronics.

It features many metal components, custom designed electronics for lighting, sound and movement effects, LED lighting circuit boards, NiMH battery and charger. It gives the prop maker all the components to build a ZF1, without the fuss of having to worry about the cost of buying a fibreglass/ABS shell, what servos and lights to use and how to program them and where to buy the £120/$150's(!) worth of Star Trek kits needed to detail the prop!

IMG_6817.JPEG

(A completed ZF1 built entirely from components found in the kit)

The kits feature many more precision CNC machined metal components, replacing almost all visible components on the replica. We only use resin printed components on the scope hull and lower detail parts, as well as the rocket tip and some smaller components.

The FDM printed shell is an exact replica of the fibreglass shells that are sometimes made available, however these are much lighter and come with all mounting and attachment points built in. They require some filling (use any standard automotive body filler) and sanding but can be made to look very good indeed. Size and fitting should be perfect.

(A completed, kit-built ZF1 in action)


Needed tools (absolutely necessary for building these kits):
  • Allan keys
  • Small hammer
  • Pliers
  • Craft knife
  • Small flathead screwdriver
  • Super glue (or two part epoxy)
  • Single or two part filler (for shell)
  • Paints
Recommended tools:
  • Super glue activator (very useful!)
  • Thread locker
  • oil or lubricant

The main shell will also need to be painted. I have created a series of painting guides and illustrations to help you with this process.

ZF-1 Component Painting Guide
ZF-1 Painting Templates

ZF-1 Masking Guide.jpg


We provide a shell spraying service at £350 if you do not want to spray your ZF-1 shell. This will also increase the cost of shipping a small amount due to the larger sized container it needs to be sent in.

*******For new kit buyers*******


We have created a printable .pdf guide to help you assemble your ZF-1. This will be sent to you via email for downloading.

*******For older kit buyers*******

Please get in touch if you'd like a copy of our .pdf guide. Many stages are still compatible with this guide. We are also happy to send out updated .sla files or printed components to upgrade your kit (costs will vary depending on parts/electronics etc)


To help you assemble your new ZF1 kit, I have created a series of in depth video guides, detailing each and every step of the build process. These are updated regularly with feedback from other builders and my own experience, and I will be releasing new videos on areas not yet covered.

ZF-1 Video Assembly Guide

I have also produced another set of videos documenting building a single ZF-1, from start to finish. These hopefully demonstrate tips and tricks that can help you build your own.

ZF-1 Step-by-step


If you would like to see a sped up version of the build process, please watch this 4 minute video to help give you an understanding of how the prop is put together.


FOR PREVIOUS KIT BUYERS

Below is a link to my thingiverse page where you can download upgraded parts for the older ZF-1 kits.

JCM ZF-1 part upgrades

Assembled Model

We are also offering built ZF-1 models.

These are built in our workshop, using our facilities to ensure a professional finish and a prop that will look fantastic in your display cabinet.

The cost will be: £2400 plus postage and packing. ($3500 shipped to US)
I will be shipping internationally from the UK.

The following pictures are all built using our kits.

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Accessories...

We have developed accessories for your ZF-1 replica. Please check them out below..

Please note metal upgrades, Maglite torches and flamethrower igniter upgrades are included as standard on kits and assembled replicas

JCM ZF1 Upgrade sets.jpg





Thanks!

Jake Eaton
 

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Last edited:
Put me on the list for a kit! Super excited about this project and all the effort you have put into it!
 
I REALLY wish I could put one of these together but my work doesn't allow me the time needed, if you ever decide to sell a finished one I would be VERY interested.
 
I'm definitely buying one however, it will not be until after the first of the year. I have wanted one of these since I first saw the movie in the theater!
 
Last edited:
DM'd about getting the Deluxe Kit. :)

Anyone unfamiliar with Jake's work (like I was), check out his other threads on the ZF1. This thread doesn't do it justice... not just the quality, but things that light up and actually MOVE and pop-up/out. The amount of work that's gone into developing this is just INSANE (as I believe Jake is as well).

It IS a lot of money. But when you look at the work that went into making such an exact, precise, and "interactive" prop AND what you get, it's actually quite a good deal. Really looking forward to it. :)

Chris
 
Just opened mine today! (I ordered the complete assembled “lower priced” ZF1 finished by Jake with the printed parts.)

It’s an absolute work of art! This is a prop that’s SO unique it it’s design and functionality…I honestly never thought it would be replicated!

I plan on replacing a few of the printed parts with the resin and metal parts. BUT you wouldn’t have to! It’s beautiful as it is, but it’s super cool that you can upgrade it as you go!

Jake’s professionalism and communication is second to none! If you’ve been buying props as long as I have you run into some makers who ghost you after the money hits. Jake has gone over and above to offer instructions and advice. My highest review!

He packs these things in a cocoon of multiple boxes and packing peanuts. A trip “across the pond” was not a problem!

Go buy one! Zorg needs you!
 
I have been working on the assembly instructions for the ZF1 prop and thought I'd show a very rough version of what I am aiming for.

I want to demonstrate the construction process through a series of videos. They will use my 3D model to demonstrate the order of assembly. As well as this, I will also film a live demo of the assembly, from start to finish. I will also film short videos on a number of the slightly technical areas of the build, or areas where I think a short demonstration would help people out (things like servo trimming and aluminium bending).

I am hoping this short video will demonstrate the straight forward, step-by-step nature of construction of one of my ZF1 replicas.


The final video will have better editing, much smoother movements and more detailed annotations, including part specifications (things like screw types, lengths). I will probably also cut in 'live action' video for things like conduit installation and the black lining in the bottom half of the shell.

Thanks for looking!

Jake
 
THAT is freakin' cool. But geez, it seems like so much more work than just making a bunch of vids of yourself putting it together. But hey, whatever works for you Jake.

Have you done an actual count on how many pieces this kit has? If you include the nuts (like you) and bolts, it's gotta be well over 1000. Like I said... INSANE! ;)

Chris
 
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