Tekkaman Blade 1:1 helmet.

I got some time this weekend to put some bondo on the added parts. I hope tomorrow after work to be able to sand the bondo.

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So today i has free time and started making the mother mold for the helmet. I ran out of Plasticine and will get some next week. i will then fiberglass over the top. Once the fiberglass is dry i will remove it and remove the Plasticine then place the mother mold over the helmet and pour the silicone in.

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So i got a chance today after picking up the fiberglass to put the first layer on this arvo. I will wait for it to dry then put a second coat on then it is only to clean out and getting ready to pour the silicone

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So i got the second layer of fiberglass on the mother mold today i will leave it 24 hours then separate the mold and remove the Plasticine and get it ready for the silicone pour.
 
So i got some time in-between projects to crack open the mother mold. I have cleaned 98% of the Plasticine and will finish the rest tomorrow. i noticed there is three spots where the fiberglass didn't cover. they aren't big and will give the out side a patch job and another coat of resin for strength. I will then prep it all for the silicone pour when my supplier gets more in stock.

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So this bad boy is ready for silicone. my supplier is still out but once he gets some in i will order it and pour away.

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So my silicone supplier got back in touch with me last night and said he could do a deal for me. He would sell he this at a discounted price and said it should be at my place by Monday. So i jumped on it and now the wait till it comes in starts.
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I can wait until tomorrow when the oomoo 30 comes in and i can start pouring it into the mold.
 
So the silicone arrived today and i started the pour process. It turns out some where along the line i mucked up the calculations. i ended up been a little bit short.......oh well i will order the rest now and it should be here by the end of the week.


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So i finally got the next installment of oomoo 30 today and finished off the helmet mold and a little bit of the ear. I just have to wait 6 hours before i can pop the helmet mold open and have a look at it. I will let you know how it looks when i open it.

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So i finally opened up the mold and it looks pretty good i will run the first pull tomorrow and see how it looks.


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So i went to cut out the visor and clean up the edges with my dremel today and found my dremel is dead. i have to go to the shop tomorrow and get a new one. then i can do some more work on the helmet.
 
So i busted out the new dremel today and did some work on the visor and the edges. it is starting to look great and i cant wait to get some paint on it.

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So i did some more clean up and got my mate who has a smaller head then me to try it on. What do you guess think so far?

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Awesome, I just noticed you an Aussie too, I am planning on doing some moulding in near future I'll have to check your sources :)
 

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