Also, here's a Photobucket album where I've been collecting reference pictures of Anne Hathaway's Catwoman. Not sure if it'll help anyone, but I figured I'd post it here just in case it does.
Anne Hathaway pictures by The_Advent_Child - Photobucket
Quick update - I have access to a small screenprinting setup now, so in the next month or so I will be able to run a test on the fabric. Going to start with Puff Ink since that is the most accessible to me, then try a High Density Ink if the results aren't quite right. Will post pictures good or bad when I'm done!
I am planning to use the backside if my PUL. To me, it looks like the seaming on some of the Trek costumes. The name is eluding me right now, but I'll find the link I am thinking of and post after the forums are back up