Your costume looks awesome, just because it was not expensive doesn't make it bad.
Could you post more detailed pictures of the armor?
Thanks for the kind comments.
I don't have any upto date pictures of the armour but I'll show you what I have (the costume had been made while I used the Mk I and II helmets).
Most of the armour is just made from EVA foam. I did make a Mk I from sintra/sale signs but it proved to be uncomfortable at times with areas that would pinch etc. I used the Mk I model with some newer screen shots to create some rough cardboard templates:
The I traced these templates onto the foam and cut the shapes out.
I rounded the edges with a dremel tool with a sanding wheel.
Once the pieces were cut and sanded I could start putting them together. I was able to curve some of the pieces by using a heat gun to warm the part up then bend the piece as it cooled.
Next step was to seal the foam. I used PVA glue for this and applied 4-5 coats allowing each coat a couple of hours for each to dry.
Once sealed the piece looks nice 'n' shiny and to add colour I used rub 'n' buff.
(Non painted piece on the left, silver rub 'n' buff on the right.)
I decided the silver rub 'n' buff was a little too shiny silver so I made a mix of 50/50 black and silver rub 'n' buff to try to get a more "gunmetal" colour which looked better but as I look at the photos now it is still too silver and I'll probably need to go more like 75% black to get it closer to the correct colour.
I weathered the armour by giving it a black wash to dull down the shinyness of the silver and took a few more pics.
With robes off:
With lightsaber (low lighting)
These pictures were taken last August - before I made the Mk3 mask.
And a photoshopped image with one of the reference images I used to create the costume. I think I need to practice getting my leg straighter lol. This reference image was originally the best for seeing most of the character from the first trailer and something I continue to use.
*edit* I also have a video on youtube of me just walking around the back garden, I did it mainly to see what the armour looked like as I moved around.
http://www.youtube.com/watch?v=wbRMBTuYgPI