Stargate SG-1 Jaffa - Horus Build

Buckethead

Well-Known Member
RPF PREMIUM MEMBER
I have been a fan of the movie Stargate for a while, and have recently got into SG-1 and have decided to build my own Jaffa. I am aiming for the SG1 costume in silver, but with the Horus head. I know the Horus guards appear in SG-1 in their copper coloured variants, but I am gonna go for silver as my own version. Managed to find some good reference from auctioned pieces:
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This is my first build with foam and worbla so I thought I would test it out by making a small part first; the bracers and hand guards.

I first patterned them in paper, then transferred to foam

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These then got sandwiched in Worbla

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The important part of these are the relief design, so I decided to see how the worbla would take detail. I turns out black worbla carves very well. I sketched the design in permanent white pencil then scored the lines in. The design was from the best reference photos I could find. I also began to sculpt the raised details from scraps

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The edges were then dremelled down and holes drilled for the straps

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Everything was then primed with wood glue and given a flat coat of metallic silver. I used a product called goldfinger to paint the gold sections, which gave a great gold colour.

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No one likes a clean soldier so next came weathering with a simple black wash into all the details. Overall I am pretty happy with these, just waiting on some elastic straps to pull them together. Some of you guys might know more about these, but was gonna use leather or pleather as a backing to attach the handplates, any info would be great. The helmet has also been pepped in paper and fibre-glassed for strength, so will put up more pics when that moves forward.

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So have made some progress. The main helmet is built, this was built out of cardstock using pepakura.

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I then used a fibreglass resin on the whole thing and fibreglass tissued the inside (the tissue is awful don't use it). The outside was then patterened and covered in floor mat foam.

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I then used worbla over the top inside and out.

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The helmet is a little rough at the moment but will be tidied up when detail and other parts are added as...

I have decided to also try some animatronics in this project to get the head moving. There is a great instructable which I am following which gives a part list and tutorial on how to do it. I have the parts, servos etc, on order from the states. This gonna be fun :) I have also started the neck collar which will be foam and worbla, but patterened from a paper pepakura pattern
 

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I just posted a bunch of templates and patterns on my build that you might find useful. There are drawings of the detail lines on the collar (all that I could spot anyway). Post #35 on page 2 -
http://www.therpf.com/showthread.php?t=226483

Also, on the auction pic you posted, the vest under the breastplate is on backwards. I came across a lot like that too. LOL
 
I just posted a bunch of templates and patterns on my build that you might find useful. There are drawings of the detail lines on the collar (all that I could spot anyway). Post #35 on page 2 -
http://www.therpf.com/showthread.php?t=226483

Also, on the auction pic you posted, the vest under the breastplate is on backwards. I came across a lot like that too. LOL

Yeah I just saw your build, damn excellent! :) Quality to aim for. Yeah I saw your templates, will be very useful thank you. Was your staff weapon built from scratch?
 
Yep. The sculpting was my favorite part.
And I just realized I need to clean up those drawings too. :)
 
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