Removing and modifying an Exactra 20 bubble strip

ATL Kenobi

Sr Member
RPF PREMIUM MEMBER
Adding pics of mine since I do not know where the originals are.
Clutch
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The following is how I removed and modified the bubble strip from an Exactra 20 calculator.

First remove any batteries, and then locate and remove the 2 Phillips head screws on the lower back of the calculator.
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Remove the circuit card.
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The bubble strip is held in by tabs that were melted down to the display board.
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Using a hobby knife, remove as much of the melted material as possible.
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To avoid scratching the back of the lens, use a suitable piece of rigid plastic to carefully pry the bubble strip away from the board.
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The rest of the calculator can be tossed. ItÂ’s not much good anymore :) .
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The back of the bubble strip has raised edges all the way around it.
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ItÂ’s also longerÂ…
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Â…and thicker than the folded area (flange) of the Graflex clamp.
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I used a razor saw and hobby miter box to cut off the ends of the strip. For me, the cut was right on the inside edge of the raised area, but IÂ’d suggest that a careful comparison be made of strip to clamp before any cutting is done.
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I then used various grades of very fine wet/dry sandpaper to refinish the cut ends. Be careful to keep the plastic square to the paper, or the corners will round off.
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Now for the tricky part :) . Just the raised edges along the long sides of the bottom of the strip needs to be removed. I used a woodworking router set in a router table, a flat mortising bit, an ice cream stick and a lot of test scraps of wood. (Note: only use a router if you’re thoroughly familiar with its operation). Another possibility would be to use a Dremmel tool and grinding wheel. Definitely, cover the area behind the bubbles with heavy tape to prevent wayward grinding from ruining the transparency. Note that the edges will be under the “flange” of the clamp and won’t need to be perfectly clear.
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I then smoothed the cut edges with 400 grit sandpaper after covering the area below the bubbles with tape. I kept sanding until the strip would fit into the clamp. I used a wide flat blade screwdriver to spread the clamp flange in some of the places where it was too snug.
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After I was able to get the strip to fit properly, I centered it in the clamp flange and put a dab of hot melt glue in each of the 4 corners to keep it from moving or sliding out.
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Keep in mind the ideas presented here are merely suggestions (how I did it). Each person should consider their skill set and available tools before tackling this project.

Thanks wackychimp for hosting.

ATL
 
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That's a fantastic set of close-up photos and deserves to be on a lightsaber website.

Cheers,

Wake
 
If you still have the circuit board to which the bubble strip display was attached, please PM me.

Thanks,

Howard.
 
<div class='quotetop'>(Howard @ Jul 12 2006, 03:45 PM) [snapback]1279341[/snapback]</div>
If you still have the circuit board to which the bubble strip display was attached, please PM me.

Thanks,

Howard.
[/b]


Uh-oh, do I detect another cutaway saber on the horizon ;) ?

-Fred
 
ATL, we are so lucky you finally managed to get aboard. Thanks for a great tutorial.

Maybe this one needs to get archived??
 
<div class='quotetop'>(Serafino @ Jul 12 2006, 09:16 AM) [snapback]1279414[/snapback]</div>
ATL, we are so lucky you finally managed to get aboard. Thanks for a great tutorial.

Maybe this one needs to get archived??
[/b]

Agreed. this definitley needs to be archived. Fantastic work.
 
<div class='quotetop'>(Gigatron @ Jul 12 2006, 04:56 PM) [snapback]1279351[/snapback]</div>
<div class='quotetop'>(Howard @ Jul 12 2006, 03:45 PM) [snapback]1279341[/snapback]
If you still have the circuit board to which the bubble strip display was attached, please PM me.

Thanks,

Howard.
[/b]


Uh-oh, do I detect another cutaway saber on the horizon ;) ?

-Fred
[/b][/quote]

;)
 
Wow. Thanks for the awesome tutorial. I hadn't seen this before and I just scored an Exactra 19 off eBay. This thread should definitely come in handy. :)
 
Wow. Nice tutorial.

I think however that I'm officially convinced that they must have used a different set of bubbles form a different machine. What an headache to get it to fit in that graflex.

Nick
 
Nick as I understand it there just aren't even any other candidates for the role.

Also as I understand many people just set the bubble strip so it catches between the two sides of the clamp, without trying to make it fit into the groove.

I haven't researched which look is more accurate though.
 
Just to further attest to the awesomess of this tutorial, I've just received my Exactra19 and already removed the bubble lens strip. Still need to trim it to fit, but I'll get that done this weekend. Thanks again.

IMG_5143.jpg
 
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