Rechargable batteries for Your props Tutorial

stapleton13

Well-Known Member
We all love our props, and we love them more when they light up, and make noises, but it can be a real pain to power them up. It always seems like the easy part is to yank the guts out of a toy, and fit them inside, but there is little room left for battery holders. For a long time I searched for the best way to power my creations. I finally stopped at Rechargable Li-POL batteries. They come in a great assortment of voltages and currents. They are also small, and easy to use. For this tutorial I will be focusing on the most common size. This is the 3.7 volt battery. It works well with almost any prop that takes 2 to 3 AA batteries. (3 to 5 volts)

Here is a group of my hero props that I have used batteries like this in.

charging04.jpg


I have used several different batteries in a wide range of sizes. The key is to choose the largest one that will fit into the prop. The current range on most of these is from 50ma to 1500ma. The current will determine how long a prop will run on one charge. Here is a few types I have used. Most can be picked up cheap on ebay.

charging05.jpg


Next you will need a charger. I get these from ebay also. Just search for a universal phone charger. These are cheap, and work great with 3.7v batteries. There are better ones as well for a few extra bucks.

charging00.jpg


You will also need a charging port. You can can get male, and female headphone type jacks at radio shack in both 1/8, and 1/16 sizes. These work great for a lot of props. Another type I use alot is the connectors used for Radio controlled servo's. I pick mine up at the local hobby shop, but there can be picked up online. Like the ones HERE

charging06.jpg


One of the connectors gets attached to the charger. To accomplish this I open up the charger, and solder a long section of the extention cable to the charging terminals on the inside of the charger. I then create a sloy in the side of the charger the cable can pass through, and hot glue the cable in place. Then put the charger back together.

charging03.jpg

charging02.jpg


Last but not least you have to assemble the electronics in the prop. Here is a quick diagram of the basic wiring setup.

charging07.jpg


I will try to answer other questions if I can. :)
 
Last edited:
Stapleton,

Any chance you could provide some pointers on using USB to charge a prop?

I'm no electronic whizz, so I struggled to get the pins in the right places!

Kai.
 
That's a nice slice of battery info, I'm sure it will save me some trial and error later on with some Goldeneye mines. Thanks for sharing.

--Brian
 
Stapleton,

Any chance you could provide some pointers on using USB to charge a prop?

I'm no electronic whizz, so I struggled to get the pins in the right places!

Kai.
Here is a pinout of a standard USB connector. Note that the output is 5V and generally no more than 500 mA from a standard computer USB port.
 
I was always under the impression that the li-pol batteries required a processor for charging or regulating, is that not the case?

ty, jm
 
Here is a pinout of a standard USB connector. Note that the output is 5V and generally no more than 500 mA from a standard computer USB port.

Thanks for that Tim!

I was always under the impression that the li-pol batteries required a processor for charging or regulating, is that not the case?

ty, jm

I seem to recall that all those functions (charging, regulating etc.) are part of an onboard PCB inside the battery? I'm sure I saw that in some electronics catalog somewhere ages ago... :confused

Kai.
 
I seem to recall that all those functions (charging, regulating etc.) are part of an onboard PCB inside the battery? I'm sure I saw that in some electronics catalog somewhere ages ago... :confused
I think it depends on the battery. The no-name low-cost replacement batteries you can buy on eBay often omit those components. You have to be careful with Li-Poly batteries or they go boom. You could use a USB cable and external charger to build a USB-powered battery charger.
 
Last edited:
I think it depends on the battery. The no-name low-cost replacement batteries you can buy on eBay often omit those components. You have to be careful with Li-Poly batteries or they go boom. You could use a USB cable and external charger to build a USB-powered battery charger.

So far I have never seen a Li-Pol battery that didn't have an onboard regulator. I usually buy brand name replacement batteries, and all the batteries I have ever recieved had the board built into the battery. Secondly The chargers I have shown above, have reverse polarity protection circuits built in.
 
So far I have never seen a Li-Pol battery that didn't have an onboard regulator. I usually buy brand name replacement batteries, and all the batteries I have ever recieved had the board built into the battery. Secondly The chargers I have shown above, have reverse polarity protection circuits built in.

Reverse polarity protection that's vital with Trek props :D
 
It's important to note that a battery can overheat and start a fire. It's a good idea to use a simple on/off timer connected to the ac outlet for the desired charge time to prevent overheating.
 
Back
Top