Time for Handle Mold Ver 2.0 before we get into the good stuff.
First task was to slice off a wedge well below the overhang at the bottom of the handle that was causing the resistance during de-molding.
I then reinserted the master and clayed up to bottom edge of the over hang, replace the mold box and poured more silicone.
(I missed a picture or 2 here, but hopefully you can follow what I did?)
I then set about removing the main body of the mold, piece by piece, cutting it away carefully with a scalpel. I made sure to re-insert the disc to the trigger so as not to lock the mold in place.
I sealed the whole thing up again and then poured in some Mold Max 30 this time, to give me a bit more flexibility when de-molding. You can see it came out perfect, to demold I'd start with the top lid, breaking way the pour spouts, then I'd remove the bottom cap, break the vacuum around the handle by pulling the silicone away and then the casting would slide right out.

First task was to slice off a wedge well below the overhang at the bottom of the handle that was causing the resistance during de-molding.
I then reinserted the master and clayed up to bottom edge of the over hang, replace the mold box and poured more silicone.
(I missed a picture or 2 here, but hopefully you can follow what I did?)


I then set about removing the main body of the mold, piece by piece, cutting it away carefully with a scalpel. I made sure to re-insert the disc to the trigger so as not to lock the mold in place.



I sealed the whole thing up again and then poured in some Mold Max 30 this time, to give me a bit more flexibility when de-molding. You can see it came out perfect, to demold I'd start with the top lid, breaking way the pour spouts, then I'd remove the bottom cap, break the vacuum around the handle by pulling the silicone away and then the casting would slide right out.


