Wow! Those are really amazing. I've seen plenty of the Green Ranger, and I sometimes see them with the black outlines, and some without. I think sometimes that people forget that that particular Sentai (and by extension, MMPR) series, does NOT have the black outlining like it does in the PRDT episode. Actually, looking at an episode while typing this (I had to be sure, 'cause you know, details man), none of them have any black really except the eyes, barring, well, the Black Ranger. Nice catch.
Looking at the pics, the White Ranger's helmet visor doesn't seem quite right. Shouldn't it be flush with the Tiger's nose? Or am I seeing it from an odd angle? What did you use for the visor? What did you mean, 'All cast from the originals'?