Hi there

haven't been posting so much for one reason and another but... here is some progress.
If you cut in horizontally into the radar mount then it leaves enough panel to reach the new cylinder which is a piece of pvc pipe. works well.
Same here, cut sideways into the jawbox and it leaves more panel length, some of which i cut into llittle tabs to go back into the side of the jawbox, just a little higher than they were at the top/back. Worked ok but remember to reduce the fixing column inside the same amount. This will need a bit of attention once its all finally back together and glued.
The bottom half is screwed to the frame now which means it can stay on the stand which makes it a lot easier to get around. The top half just sits on in place quite happily.
Cutting the rear deck away like the real 32" seemed like a good way to get to the guts after the rest of this wobbly thing is finally screwed to the frame. Nice.