My ROTJ Vader Saber Build

Posted this in the wrong forum by mistake so reposted here.

Recently I’ve been on a binge to finish projects I have had in storage. I had a couple of flash tubes that I acquired that were already marked for ROTJ Vader so I decided to finally build these up.

I designed and printed all of the parts I needed except the shroud. This the the MOM shroud from Thingverse. The emitter I turned on my metal lathe and the valve stem I already had. One thing you can’t see is the guts. I modelled and printed this so everything either press fits or screws in.
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The front belt clip I printed and fashioned the metal loop from a coat hanger. The brass knurled nut I had but may swap this out at some point if I can find something more accurate. The door latch I modelled and printed.
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The control box and mid band I modelled and printed. This works great as the front and back halves of the saber are friction fit together and can come apart if needed.
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The back kobold clip I again modelled and printed. Finish is rub n buff to simulate aluminum and I again bent a coat hanger to shape. I found a couple small screws to finish it off and the different finish of the screws really makes it look convincing.
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Found another small screw for the door catch.
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The grips I had were were a little long so I had to trim them down. They are attached with VHB tape.
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I decided to weather this lightly so it looks used but taken care of as I am sure a Jedi or Sith would take care of their primary weapon. All in all a fun project and on to the next one!
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It looks pretty convincing, the door latch seems a bit too high but the whole hilt seems right to me :), I'm very surprised to see how it comes out with 3d printed parts. Well done !
 
I had a pewter cast I used as a reference for the door latch. I think part of the problem is the black screw underneath doesn’t sit perfectly flat and the base looks a little thick.
I’ll remedy this on V2
 
Yes this is one of those sabers that you either love or hate. I think for me, the black hex screws give it a menacing look that I love.
 
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