Re: My In Progress OB1 ANH (some) Real Parts Build
UPDATE: D-Ring Attachment
While I am waiting for some piece to arrive to begin my Vader ESB, and some sand paper and black paint to be purchased to continue on my VD Yoda, I figured I would get this D-Ring put onto my OB1. Drilling the hole for a D Ring in an old plastic hand wheel is enough to put the most avid builder/collector in an eternal K-hole of indecision. I understand, too. The hand wheels are rare, very old (so likely fragile), and its not like anyone has a stockpile of them to go to should they royally screw one up. However, with a little planning, a steady hand, and a lot of luck, I have pressed on to get this speedbump behind me.
TOOLAGE
First, as always, I donned my trusty safety glasses:
Yes, those are actually shooting glasses. They also have some glue dried on the lenses...don't really know where that came from. ALWAYS use the safety glasses.
The other tools that I used were:
1. a really old period-correct electric hand drill with 1/8” drill bit
2. a fine-point Sharpie (extra fine will work here just as well)
3. an X-Acto knife (it must be new; it must be sharp)
4. and what kind of cockamamie build would this be without my trusty rotary tool?
For this challenge, I used it only for a moment, but with it, I used...
5. this super pointy bit (whatever you do, do NOT trip and fall and have your eye land on this thing)
The first step was to look through the RPF for other builds showing how the D Ring was attached on other OB1 ANH sabers. This proved to be both time-consuming and mostly unfruitful. Again, most people have great reservations about doing this for some reason. I guess I have to wing it (my favorite!).
PREPARATIONAGE
The next step then is to see where the hole needs to be drilled in the cube. This was also challenging, but I did remember seeing on the internet a very good example of where the hole is supposed to go:
www.romanprops.com/SinkKnobTX
Roman's photo of the hole location is very helpful for two reasons:
1. I know Roman does his homework. It is evident in everything he puts out. Thus, I am confident that this is in fact where the hole is supposed to go.
2. If the hole IS in the wrong spot, I can blame it all on Roman.
So, I took the Sharpie and made a mark where I estimated my hole matches up with Roman's handwheel's hole:
I know what you are thinking...why did I draw such a large dot if I was using a fine point Sharpie? The reason is that very rarely do I touch the tip of the Sharpie for the very first time in exactly the right spot. Once I have the Sharpie on the handwheel, I can sort of correct where the tip is and by making the circle bigger, I know that the center of my pilot hole needs to be in the center of the dot. If you start with a regular fat Sharpie, this "luxury" will not be available to you.
DOING THE DEED
It was at this point that my nerves started getting to me... I mean, THIS IS IT... the big moment! So I thought that the wisest thing would be to do a primer for my pilot hole.
So I took the X-Acto knife and put its razor tip in the center of the Sharpie dot. Then I began rolling it back and forth in between my thumb and finger just to get the pilot hole started:
I wouldn't say I did this for too long, or dug down too far. Just let the weight of the X-Acto do all of the digging. We are only making a pilot for the pilot hole. It doesn't need to be deep.
Next, I took my rotary tool with that pointed end and put that in the primer hole:
Again, with the pilot hole, I am not digging a giant hole in the cube, but a spot just big enough where I feel certain the drill bit on the drill won't come flying out once I really start going on it.
Next came the drill with the 1/8" drill bit:
The great thing about using this really old hand drill is that the bit only rotates as fast as you want it to. If you barely pull the trigger, the drill bit/chuck rotates very slowly; if you pull the trigger all the way, it drills like you think a drill will. In the photo above, I was barely pulling the trigger and that plastic came out of the hole in a rapid fashion. It is good to not have to drill to fast.
An important note when drilling with a hand drill as opposed to using a drill press: You MUST check, doublecheck, and recheck about 50 times while drilling to insure that all of your axis' are true. You don't want to be coming in crooked on this thing.
Ahhhh, complete penetration!
Here is the entrance hole:
And the exit hole.
ONE D RING TO RULE THEM ALL
For the D-Ring itself, I used two pairs of pliers to bend it open. Normally I would use a rag or something to keep the D Ring from getting scratched by the pliers, but as this is going to be the ultimate weathered and decayed OB1, I just gripped it with the raw pliers and bent it open:
Then I put each end of the D Ring by the opposite holes and used the pliers to pinch it back shut:
And there we have it:
BASK IN THE GLORY
And here it is proper:
Can anyone tell me exactly where this D-Ring should be located in relation to the clamp?
Thanks for reading.