Mold building

Mr. Morden

Active Member
Really I'm just getting into resin. I tried this mold builder stuff from Hobby Lobby and it is hard to work with because of the drying time. Any other suggestions for the mold. Also, lets say I have a coin... What is the best way to get both sides molded perfectly so both molds fit together durring casting.
 
Really I'm just getting into resin. I tried this mold builder stuff from Hobby Lobby and it is hard to work with because of the drying time. Any other suggestions for the mold. Also, lets say I have a coin... What is the best way to get both sides molded perfectly so both molds fit together durring casting.

Go to SMOOTH ON's web site..and go over the tutorials.
Also..google the tutorials on the web.

They also have some good products, although I prder SILPAK.
 
You can hit up the Smooth-On site or you can hit up Hobby Lobby again and in the model section there should be a little kiosk like area where there is some Alumilite products...

Get their High Strength Silicone, vs the their quick cure... Their quick cure works but it's very prone to ripping and its brittle...

You can also get some of their resin while you are there or even the little trial kit with it all in there...

BTW visit the Hobby Lobby website and go to the weekly fliers, there is almost always a 40% off one item coupon, if not this week next week, print out a few and make a few rotating visits if you want to get 40% off more then one item ;)

As for making the mold, trial and error is you best friend, start small and experiment...
 
This was my 1st mold. I chose Kevin's Tauron Cubit as a test.
Any idea how I could have done this better? I don't like the bubbles that came
up in the main body. I used Alumilite HS #3
I'm a Graphix guy, so I have a new appreciation for all you model builders.


3948724.jpeg
 
Suggestions to have done this better, i would say you forgot pour hole for the resin, as for keeping the bubbles out of the silicone brush it into the details, unless your doing matrix casting and have to do the slow thin pour and get to the details brush the silicone into the details. And I would suggest for casting this if doing it in resin look up "Easyflo 60" it's my personal favorite as it pours just like water into a mold.

hope that helps
 
This was my 1st mold. I chose Kevin's Tauron Cubit as a test.
Any idea how I could have done this better?

Just to piggyback on little draco's comments:

You did indeed forget the hole to actually pour your resin into. :) You'll also want to incorporate an air vent hole or two at the highest points of your object. Once you start pouring resin, the air you displace from inside the mold has to go *somewhere*...if you don't vent it, it's going to stay inside and create huge voids in your casting.

Ideally, for something that shape, you will want to create a mold something like this:

mold.gif


The pink represents your silicone, the blue is your object, and the black lines represent your pouring/air vent tubes. As you pour (slowly!) the resin into the center tube, the air can escape through all three tubes until it reached the top. When you can see resin coming up out of all three tubes, you're more or less good. You may still have some small bubbles, but nothing like you'd have with an unvented mold.

Also, when initially making the mold, you want to pour the silicone from as high an altitude as you're comfortable with, letting just a very thin ribbon fall instead of a large glop. Pour it into a low point rather than directly over your object. If you let it build upward instead of flowing downward you'll get a much smoother mold. Again, as was said, brushing silicone into the details of your object before pouring the rest will also make a huge difference.

I'm not an expert at mold making by any means, but I've done some small stuff in the past, and this was the wisdom passed on to me. Hopefully it will help you out a little. :)
 
The best advice I got recently was to hold your item upside down, and just stare at it for a bit. This will help your mind see the item differently, and more as how it will be molded.

Another great trick is to drill a small hole or two UNDER the piece you are casting. This way, if it's a larger peice, some air will escape through there instead of trying to fight it's way up and trough the silicone. That one came from the guys at the distrobution house I buy from.

The best thing I can offer is the extreme benifits of building your mold boxes out of foamcore and hotglue. Using a premade box is great, but if it doesn't conform to your peice, you may end up wasting a bit of silicone!
:cry

Foamcore is cheap, and easy to work with. The hotglue joins will split easily when you tear the box down.

Sometimes, you'll get a leak or two. If you've missed a spot during the box building, seal your sides, corners, etc with some masking tape. If still get a leak or two, seal the hole with a thick piece of silly putty.

Best of luck, and a big heads up, this takes alot of trial and error, so stay frosty!
 
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