Model Block

Stormy320

Sr Member
RPF PREMIUM MEMBER
Guys,

I understand from speaking to an industry expert there is something called model block. Apparently, it's a hard substance, but is designed to be carved so you can make into anything. For example Studio Scale Parts.

I'm sure some of you experts could point me in the right direction. I imagine I'm just not calling it by the right name.

Where can I find this stuff.

Thanks
 
Sounds to me like either balsa foam or Renshape. I have not heard of anything specifically called Model BLock
 
High density foam is probably going to be easier to locate than Renshape.

There is a product called "Balsa Foam" out there that is essentially a chunk of Urethane Foam. The stuff is like green florist's foam, but tougher (you can't easily put your finger through it). It can be cut with a variety of tools (X-acto blades, small saws) sanded down to size with coarse sandpaper, and intricate shapes can be carved with a wooden stick or even a toothpick. The stuff is essentially the same foam professional model builders use when they want to carve something quickly and have a relatively smooth shape. The surface is pourous and you will need to seal it with a layer of Bondo or resin if you want a smooth finish. If you don't mind a bit of texture, I've used Gesso or Bondo Glazing Putty to seal it up. This stuff is great for replicating stone or rock.

The different densities available refer to the weight of a cubic foot of the stuff. The higher the number, the more dense it is and the less you will need to seal it. Be warned that the stuff will rust steel X-acto blades and saws like nothing I've seen if the dust isn't cleaned off. And the dust gets everywhere. Definately do this outside (preferably in the neighbor's yard).

Renshape (and I think there is a brand called Model Plank) is a much denser and stronger material. While you can get some fairly intricate shapes with the Balsa Foam, it will be somewhat fragile. Renshape can be put in a mill and product designers use it to make prototypes for all sorts of things. Also, a couple of good coats of primer sanded down will seal it. It might be tougher to carve (you'll need more than a wooden stick), it is easier to work with than, say.... plexiglass.

Either case, get a respirator or a really good dust mask.

I've found Balsa Foam at well supplied hobby shops and craft stores. Renshape is more of a direct order type item. I've gotten by with the scraps I have left over from jobs, so I don't know where I would get any.

Hope this helps.

GK
 
The material you are asking about is called Model Plank, made by BJB Enterprises. It is sold in planks measuring 2x16x60 inches. The last time I purchased this material it cost $270 plus shipping.

This is similar to RenShape, but BJB only sells one grade (RenShape comes in 4 densities, if I recall correctly) The density is similar to Jelutong, a fine grained wood used for patternmaking. MP is a filled urethane. It cuts VERY nicely no matter what you are using. I've run it through my table saw using a new blade and there was no resistance. Also, cutting and sanding produces a heavy dust, it does not float in the air. It machines easily and running a drill through it is a joy. The real interesting thing is it simply loves being glued with superglue. I've built up blanks using small scraps, without using clamps. In fact, I had to glue-up a large blank to turn the fuselage of my TWA Moonliner. Even under the stress of being chucked and turned on a lathe, the glue joints held. I've also chucked small pieces into my drill press and used sandpaper to produce turned parts.

phone.jpg

This is a GI Joe-sized candlestick phone I made using Model Plank and sandpaper, an exacto knife and small files.

This material is also very good for making vacuform bucks. It can be sculpted using knives, rasps, abrasives and SurForm tools. And it sands to a very nice finish.

Scott
 
<div class='quotetop'>(CaptCBoard @ Sep 7 2006, 02:08 AM) [snapback]1314612[/snapback]</div>
The material you are asking about is called Model Plank, made by BJB Enterprises. It is sold in planks measuring 2x16x60 inches. The last time I purchased this material it cost $270 plus shipping.

<Message Truncated>
This material is also very good for making vacuform bucks. It can be sculpted using knives, rasps, abrasives and SurForm tools. And it sands to a very nice finish.

Scott
[/b]
Hey Scott,

That was some commercial. Do you work for BJB Enterprises? :D
 
Sorry Scott, BJB no longer carries model plank, damn it. You can buy ren shape from walco materials in san diego. they carry two different types.

http://www.walcomaterials.com/main.html

the tooling board link doesnt work but you can call them for pricing and availability.I just bought a plank about 2 months ago. I think it was about 350.00. the other type was in the 400 range.


minieffects
 
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