Metal StarWars Episode 7 StormTrooper Helmet

GoldPointProps

Active Member
hi my name is Robert I am working on a star wars episode 7 storm trooper helmet.im making the helmet from 18 gage sheet metal. Its almost complete just have a few small details to finish. Ill post pictures of the complete build soon A making of video will be uploaded soon on our YouTube prop channel Goldpointprops

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storm troop helm 1 (Custom).jpg
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this is my first post hopefully I did this right.
 

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Wow man that's super impressive. I look forward to the video of how you did it :)


Ben
 
The funny thing is that in its raw metallic form looks better than what we've seen so far in the 2 " official" pics available.
 
Wow...that looks awesome!I love metal helmets...its a more "real feeling" when you have it in hand.Thats why I love my moded Metal Ironmanhelmet from MR so much!;):thumbsup
 
You have extreme talent, waaaaaaay better than I was expecting.

-z
 
And damn. Now I know why this helmet at first glance look better than the real thing. The half-front and the front shot look like the helmet has the classic teeth! The teeth are missing from the new helmet, and that is a MAJOR design element that should definitely have been incorporated to break up the streamlined look.

Man, that shiny thing looks fantastic.
 
here are some pictures of the build.
1
storm 1.jpg
I used multiple hammers and an English wheel to shape the dome
2
storm 2.jpg
I then formed the other half of the dome
3
storm 3.jpg
I welded the 2 half's together to get a complete dome.
4
storm 4.jpg
then on a new piece of metal I used a bead roller to roll a bead in the shape of the body line on the helmet.
5
storm 6.jpg
then I trimmed up the bead rolled piece ,.and the dome.
6
storm 7.jpg
then I welded them together. and the top of the helmet is complete.
7
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then I formed the side pieces. and continued the bead roll onto the sides of the helmet.I welded these together as well.
8
storm 9.jpg
I did this to both sides.
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storm 10.jpg
then I formed the back pieces and welded them on.
 

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Omg its Iron Man! lol it just has the wrong look for stormtrooper, looks almost like a marvel crossover..... Must be the metallic cause over all its a stormtrooper helmet the side view clearly shows this....once finished it`s going to look amazing

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yeah the motorcycle visor with the last minute nose cover doesn't feel right...
 
here some more pictures of the build
1
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next I formed the piece with the vents in
2
storm 12.jpg
I welded the vented piece on and formed the mouth piece and welded that on as well.
3
storm 13.jpg
on the mouth piece I rolled a bead across it
4
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next I made the stepped in piece were the eyes will be cut in .Then I welded it into place
5
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then I formed the nose piece and attached it.
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next I cut out the eyes holes
7
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then I cut out were it needed to step in
 
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storm 21.jpg
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after that piece was cut out I welded a small piece of metal behind the opening.
2
storm 23.jpg
I did the previous step for the bigger step in as well.
3
storm 24.jpg
finally I welded on the lip around the bottom of the helmet


this weekend I am going to paint the helmet. I was going to powder coat it but my powder coating machine is messed up. I am going to use high quality automotive paint to paint it. ill post some pictures once its done.
 
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