Iron Man Helmet Homemade in Fiber [PIC HEAVY]

IMJM

Active Member
Hello people this is my second post but, my very 1st project. As a fan of Super Heroes i always wanted to make atleast one Suit so for a start made the Helmet first.
Helmet file was from pepakura which i wanted to make in resin casts hense paper. and they are as follows,
THe file i used was Iron Man MkVII Helmet by Darkside501st - original model by Sharkmark.
Left one was the mark 42 gimpee file which i had to scrap as it was too small.

paper2_zpssc4zee53.jpg


paper4_zpspwylnorx.jpg


paper15_zps5edge3a2.jpg


paper18_zpsleu7chks.jpg


IM004_zpsrlg02m9j.jpg


Bondo/ Body filler work is the most tiring process of all, Extremely tedious but really sweet in the end when it comes to results.

paper32_zpsivp2tmea.jpg


paper41_zps1kuq5lfm.jpg


paper39_zpsih5wan9v.jpg


The Mold was made from Silicon with Mold supports made out of Fiberglass.

DSC_0018_3_zpsapucp82r.jpg


DSC_0017_4_zps0nyf8c4y.jpg


Here are the 2 Casts i made in Resin and fiberglass again.
DSC_1127_zps9gkovykr.jpg


Inner%20mechanism_zpslsbstvj9.jpg


Paint process began. 1st sttage prime it up!
paint3_zpsycpldddm.jpg

paint4_zpsvvxyv5mh.jpg



DSC_0053_zpsb5ud520i.jpg


DSC_0055_zpsbbatbswh.jpg



The hinges were designed in coral then cut them via CNC in stainless steel and revited them to the helmet body and the faceplate.
DSC_0002_zpshui43i1h.jpg


Installation of the LED lights, padding and a battery unit-

DSC_0032_zps3th6xpxl.jpg


DSC_0034_zpsraopgweg.jpg


DSC_0040_zpsupr3vcaj.jpg


DSC_0062_zpszs8pghwu.jpg


DSC_0061_zpsiyzclbb2.jpg



AND NOW THE PHOTOSHOOT IMAGES
4P3A1109_zpszevlt8qf.jpg




4P3A1114_zpshv4ek3n5.jpg


My personal favourite-
arc%20lappy_zpseutw8nji.jpg


4P3A1138_zpsdqnzcfl9.jpg


4P3A1163_zpsdlzv9m5c.jpg


4P3A1174_zpsydpn0iti.jpg


4P3A1189_zpsbkawijpn.jpg


4P3A1190_zps0y2v6gix.jpg


4P3A1205_zpsqxmpsetz.jpg


4P3A1113_zpsoda4rb5m.jpg


ALL kinds of feedback welcomed :)

paper2_zpssc4zee53.jpg


paper4_zpspwylnorx.jpg


paper15_zps5edge3a2.jpg


paper18_zpsleu7chks.jpg


IM004_zpsrlg02m9j.jpg


paper32_zpsivp2tmea.jpg


paper41_zps1kuq5lfm.jpg


paper39_zpsih5wan9v.jpg


DSC_0018_3_zpsapucp82r.jpg


DSC_0017_4_zps0nyf8c4y.jpg


DSC_1127_zps9gkovykr.jpg


Inner%20mechanism_zpslsbstvj9.jpg


paint3_zpsycpldddm.jpg


paint4_zpsvvxyv5mh.jpg


DSC_0053_zpsb5ud520i.jpg


DSC_0055_zpsbbatbswh.jpg


DSC_0002_zpshui43i1h.jpg


DSC_0032_zps3th6xpxl.jpg


DSC_0034_zpsraopgweg.jpg


DSC_0040_zpsupr3vcaj.jpg


DSC_0062_zpszs8pghwu.jpg


DSC_0061_zpsiyzclbb2.jpg


4P3A1109_zpszevlt8qf.jpg


4P3A1114_zpshv4ek3n5.jpg


arc%20lappy_zpseutw8nji.jpg


4P3A1138_zpsdqnzcfl9.jpg


4P3A1163_zpsdlzv9m5c.jpg


4P3A1174_zpsydpn0iti.jpg


4P3A1189_zpsbkawijpn.jpg


4P3A1190_zps0y2v6gix.jpg


4P3A1205_zpsqxmpsetz.jpg


4P3A1113_zpsoda4rb5m.jpg
 
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