Been awhile since I posted progress here. Got bogged down with work and a few commissions but am still slowly chipping away at this project. I sat down and got to work on the bicep area shown below.
I had to make a concession on the amount of bicep plates to use, as 3 would impact on my elbow or completely hide the 3rd plate under the shoulder guard. My biceps just arent big enough I suppose! I made a template based on what I could see in screenshots, and transferred it to 1/8" PVC. I then made detailing using the same template and transferred that to PVC aswell. After gluing these two peices together and sanding the crap out of the adges to round them off a bit, I hit them heavily with the heat gun and shaped them over an empty paint can. Yes, Imperius has pythons as thick as paint cans. Be still my beating heart.
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After this I used Apoxie Sculpt to make a pointed tip in the gap where the details meet, and sanded that smooth. I had decided earlier I wanted these forms vac pulled, and since these peices where the exact opposite of solid bucks for pulling.. I got a little creative.
I cut the same paint can I used to shape these pieces right in half using a skill saw, then mounted it (see: SUPERGLUE BABY) to a square scrap of PVC. I then put both the masters on here and threw it on my baby vac table. Surprisingly, the results were actually pretty good.

After doing this a couple times, I had enough bicep plates to move on. I cleaned up the edges, trimmed all the excess and backed each of the plates in a layer of craft foam (so the plates wouldnt scrape each-other and have less of that plastic hitting plastic sound.. worked well to add stability to the pieces aswell).
After this, I ran a piece of faux leather vinyl down the back, atatched with snaps to the pieces so they would stay in place and move pretty freely, and wala! Looks pretty good, we will see how it works out on the completed torso. I cant do full tests until I figure out how to attach the other armor pieces to my arms.
