Fortnite Red Knight - Halloween Costume for my 8yr old w lots of pics!

indiefilmgeek

Sr Member
My 8yr old wants to be the Red Knight from Fortnite (despite the fact that she's never played the game). :lol
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I'm starting off with by building her helmet in (mostly) 6mm EVA foam. Here is the back of the helmet on my daughter.
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Then I glued on the crest (Mohawk) along the top of the helm. I used thicker floor mats foam for that (sandwiched together with the smooth sides out and cut to size).
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Then I built out the faceplate.
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I also had to add the edge detail, which is just a simple cut on the back side and then forcing that slice open with hotglue to make a flared edge.
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That results in a cool look that matches the design of the character.
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The final pieces are decorations on the faceplate and helm. I used foam for these as well, but I used two different tools. For the smaller beveled shapes I did them by hand with an Xacto knife. For the larger piece on the front of the faceplate, I used my ban saw. (the wire you see is just to hold the pieces in place while I was taking pics)

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I also made a quick video of that process if you're interested!
 
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I'm just now catching up after Halloween, and I wanted to finish up documenting this build.

First thing I'll mention is the complete mess my first coat of plasti-dip made on the helmet. I've never had this happen before (or since), so I don't have any clear answers as to what exactly happened... but to be completely transparent, this sucked.
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The helpful thread on things that MIGHT have caused this can be found here.

I decided, due to time issues, to just finish the helmet and lean into the fact that it sorta looks like cast iron. I know, that's weak... but I didn't have time to build another helmet.

My only hope was that my heavy weathering of the helmet would mask most of this ugliness. Here is a pic of the weathering during our first post-painting test fit.
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And here it is with the black mesh covering the eye-slot and red LED lights for the eyes.
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NOTE: I'm a huge fan of my silver Rub-n-Buff. It's a great way to give distressed pieces a great feeling of real-world wear and tear.

I then moved on to a bit of sewing. In order to allow my kiddo to do all the Fortnite dances, I needed to make her torso armor out of fabric. I did that with some cheap cotton fabric and a quick template made from paper and tape.
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To quickly do the trim at the bottom, I used black fabric paint to seal the edges and give it a finished look.
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I then added belt loops and belt.
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To complete the costume, I built the other armor pieces:

Left Leg Armor:
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Toe Armor:
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Wrist Armor (with lighted display):
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Chest Armor (and shoulder armor):
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I also, made a shirt with netting painted silver (to replicate chainmaille), some arm and leg straps and a couple other small touches. Including her Shield:
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Here is the final test fit!
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And here is a look at her and her brother (who also went as a Fortnite character this year, Raven).
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They even won a Judge's Award a local convention this Halloween!
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And HERE is a quick video of their Fortnite dance on stage, after their win. lol
 
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