Dragonball Z Saiyan Armor-FINISHED!

Ant85

Member
*Completed pics added**
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Im in the process of making a set of Saiyan Armor for my son for Halloween this year. Im basing it off of Trunks from the android/cell sagas, although it changed slightly a good bit so im using an action figure as a good 360 degree model for the design.

I started by drawing the rough forms on paper, sizing them up on my son, cutting it out of a camping mat, then glueing it together with hot glue. When I started it would easily slide over his shoulders, but was loose and baggy therefore it didnt look right. I then trimmed it, fit it to him, re-trimmed some more, and finally glued it back together.
Next I measured and drew all the armor plate areas onto the foam with a sharpie, and made the straps which I glued into place.

After doing this, I realized getting it on/off was going to be an issue so I looked at my options:
1-Install a zipper
2-Add elastic to the sides
3-Add velcro or snaps.

I looked into the zipper which would have worked, but there wasnt as much room to play with securing it to the foam, even if I glued & stitched it.
I ended up going with the elastic. I split the foam in half under the armpit, and then made a 2 inch deep cut-separating the inside and outside layers of the foam. I glued in overlapping 6 inch lengths of elastic, 2 inches deep inside the foam, 2 inches exposed for stretching/comfort. I had planned on stitching it as well, but after tugging at it, there's no chance it will rip out.

Finally I cut 3/4 inch backer rod in half, and hot glued it along all the piping areas of the armor.
I will be finishing it be spraying it with a couple coats of white Plastidip spray, and painting the stomach/back plates and straps gold. Depending on how it looks I may also black line all the seams to give it that proper anime look.
For the costume I am using a blue morph suit with the hood removed, white Power Rangers gloves with the cuffs removed, and rain boots sprayed with white plastidip/detailed in gold.

Thanks for checking it out.
Bad quality picture, but here it is before we resized it when it was basically falling off my son:
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Early pics:
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Final unpainted pics:
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Re: WIP Dragonball Z Saiyan Armor

I forgot to note- I will be layering thin craft foam to make the stomach/back plates have the right look before painting it.
I will also be trimming off the excess blue foam along the entire bottom, and upper corners of the back.
 
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Re: WIP Dragonball Z Saiyan Armor

Change of plans on the boots- today I used an old pair of my son's flip flops, and made the boots out of the same camping mat foam, and covered the tips with layered 1/8 inch craft foam. I will be painting them white/gold after I finish smoothing out a couple details. Will post pictures tomorrow, thanks!
 
Re: WIP Dragonball Z Saiyan Armor

Got the armor primed, and the boots started. The boots still need sanding and shaping before being painted.
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Re: WIP Dragonball Z Saiyan Armor

Pretty much finished, the sealer is drying on the boots, so they look a bit hazy. I'm not 100% happy with it, but not bad for building it from scratch not using a template.
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Re: WIP Dragonball Z Saiyan Armor

it takes 3 weeks. The delay is due to a few hops along the way.
 
Re: WIP Dragonball Z Saiyan Armor

Yea, I ordered 2 weeks ago, so i'm hoping its here by this Saturday for a party. If not we have 2 options: Spike his hair with gel/hairspray. Spray his hair purple and by a powered down Trunks.
 
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