Deadpool Costume Build Halloween 2015

wakeboardjedi

Sr Member
RPF PREMIUM MEMBER
Well, here is my attempt at the Deadpool movie costume for Halloween, so I have about two months to complete. I will update this thread as I make progress. I appreciate all the other work that has been documented on this site that has helped me build my skills. My hope is to maybe help someone else.

Here is the costume I made for Denver Comicon this year. This costume was the first thing I've measured, cut and sewed on my own without a pattern. It was a great learning experience and really made me appreciate people who make everyday clothing let alone awesome cosplay costumes. This one was "easy" in the sense that it was mostly spandex so exact measurements were not as crucial as I had the stretch of the material to compensate for incorrectly measured/cut pieces. All the black was spandex, the red was cordura.

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The costume did well. No popped seams even with me puttingthe stretch of the two way material up and down on the pants instead of side to side like I should have. The only issue was the zipper on my hood got stuck and I had to pull/yank/tug the hood off of my head. A person who watched me do this said it was one of the most painful things she’s seen in a while. All of my hoods now are zipperless…..
After looking at every costume thread SMPDesigns has done, I knew I wanted to make this costume in the same look/style that he makes his. If you are contemplating a costume, go look at all his build threads, there is a wealth of knowledge that he shares. All his costumes look like they could actually be used to fight crime and that’s what I like. Like SMP’s costumes, this Deadpool will be made with cordura, super spandex and the Kaufman Bisou Stretch Pique Red that is thought to be used on the movie costume.
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So, let’s get it going…..




I wanted to start with the top because I feel like that has the most stuff to do. I like getting the hard stuff out of the way. I plan on having 6 – 8 “panels” on my top, some will be spandex and some will be cordura.I have an idea of which ones I want to be what, but I’m not committing until I get to the main material part. The top will be front zip (like I think themovie has as well), have the sword holder attached to it and possibly attach to the pants (still not sure on that).
Here is the beginning, building the sloper.

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I made the back split for ease of assembly and if I needed to make some adjustments. I will probably have a solid back. So as you can see,I have 4 panels in the front (Side left, front left, front right, side right)and in the back (Side left, back left, back right, side right) I basically pinned material to my manaquinn trying to visualize where I wanted the seams and using SMP’s sloper pics to help me along.



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Here is the sloper cleaned up with excess material cut off.

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The writing you see on there are the panel names and the amount of excess material I left as a reference. Each piece is just pinned to the mannequin, now it’s time to sew the panels together

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Definitely subscribed! That first picture of the Deadpool costume, is that an old one you have? I'm excited to see how this turns out!
 
Oh man, I honestly did not know that that's how its done.

The thing about sewing, or anything new in general is just to look at examples and try to do it till you get it. I bet you I've wasted $500 in material just to get where I am, and I'm not too far along.

Oh, and buy a good seam ripper, cause you'll do that a lot in the beginning...
 
Yes, that's the one I have now. I like it but I want a more, substantial, tactical Deadpool.
Ah, got it! I have no idea what you're doing with that white fabric. Is that going to be the template for the pique fabric? Is that mannequin sized for your torso?
 
Ah, got it! I have no idea what you're doing with that white fabric. Is that going to be the template for the pique fabric? Is that mannequin sized for your torso?

It will be a template for the top (black cordura and super spandex) the pique material will go on top of those.

the mannequin is smaller than me which is why I left the excess material so I could get it to my size. I'll talk more about that later.
 
I made marks to the corresponding panels so when I went to sew them I could line them up easier.

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Then I pinned and basted them together

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Here are all the pieces basted together and on the mannequin.

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And now, lets try them on…





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Whaaatttt?????? I’m not mannequin perfect??????

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This is where the excess seam allowance comes in. I’ve got a decent amount to go in the stomach area so I'll move my two biggest seams which were the back to the back side.

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Much better…….

Let’s talk a little about weight and costuming.

I’m actually over my normal weight right now. I’m a little backwards, I’m skinnier in the winter and chunky in the summer. This is twofoldfor me.

1) I have reverse SAD (if that’s a thing). The winter makes me happy.Snow, rain, dark, Halloween, Thanksgiving, Christmas, I love it all. Heat and 18 hours a day of sunlight is not my thing.

2) The amount of snowboarding I do (atleast 2 – 3 times a week, I live in Colorado). I save all my vacation for the winter and normally get at least one weekday every week in (plus weekends) with enough left over to do a week long snowboarding trip. I’d say right now I am 10lbs over my norm and it goes right to my gut. YAY!

I work out throughout the year but during summer I let my diet kinda suck and I don’t have a summer activity. I used to wakeboard but I don’t know anyone with a boat out here. I just bought a mountain bike so that is going to become my summer exercise.

Let’s see some pics!!!! Cause we all love shirtless guys, right???

Chunky

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Less chunky

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As you can see I always got the love handle thing going, thechange usually happens in the front.

Sorry for the detour, but I figure this might be helpful for some.

Back to our regularly scheduled program…

I want this top to be somewhat tight-ish because I think Deadpool looks good when it’s more form fitting. I have to be careful for the top measurements now because in a month it’s going to fit me differently once the extra weight is gone. The good thing is that I can take in whatever I do now. Also, the spandex panels in this will help with my weight fluctuations.






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Ingenious! I'm going to be stealing a lot of your brainpower, since you have more experience than I. I like the frilly medieval thing going. Renaissance Deadpool!

But for real, you're making good progress! I'm digging your technique and I thoroughly appreciate the detailed posts. This will definitely serve as my "how to" guide for when I sew up my costume this winter! Keep up the amazing work!

Edit: Holy exclamation points. Sorry about that.
 
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Ingenious! I'm going to be stealing a lot of your brainpower, since you have more experience than I. I like the frilly medieval thing going. Renaissance Deadpool!

But for real, you're making good progress! I'm digging your technique and I thoroughly appreciate the detailed posts. This will definitely serve as my "how to" guide for when I sew up my costume this winter! Keep up the amazing work!


Thank you for the kind words. That's how I learned, watching everyone else.
 
I noticed a full list of different types of cordura. Which one did you get? Is it the closest to the movie version?

cordura ballistics? LoL
 
I bought some spare cordura a while back from Rockywoods too, when I initially ordered the suit from TestEagle. I think I went with 500D as well. I'm pretty pleased with what they sent. I was terrified that it was going to be super stiff because I'm not familiar with the durometer values for cordura. So I went on the Jansport Backpack website to see what thickness they used. And it's a bit thinner if I remember correctly. But overall I'm satisfied with what I received.
 
If you wash it in warm water it really helps get rid of the stiffness.

Hopefully I'll get a bunch done this weekend.
 
A little bit.

First, take a look at the new boots I got. LOOK AT THEM!!!!!!!!

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These are the Rebook 8" Tactical Side Zip Soft/Composite Toe. Look, I'm the first one to spend $100's of dollars on one piece of a costume but for some reason I could buy the 5.11's with their +$150 price. I picked these up on Ebay, new for $30 with shipping. I think the main reason I couldn't shell out the cash was all the bad reviews on the 5.11's. Who knows.

On to some progress.

Here is the sloper taken apart and ready to be my pattern.

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More pics laid out on the material.

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One of the sides sewn up

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On the mannequin

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On me

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I need to go through and do the final tailoring to the top. I get nervous when I put stuff together and always take away seam allowance and make it larger than it should be. Plus I added more material to the front for the zipper. I didn't get as much as I wanted done this weekend but I did do something.
 
Why not a back zip? Just curious, not trying to sound critical. The obvious answer is, so you can zip it yourself. lol But I didnt know if there was more to it.

That's not black cordura is it?
 
Why not a back zip? Just curious, not trying to sound critical. The obvious answer is, so you can zip it yourself. lol But I didnt know if there was more to it.

That's not black cordura is it?

Part of it is to be able to zip it up myself, they other part is that the sword holders will be sewn to the costume like the movie version. I'm pretty sure the movie zips up front as well.

The front and back are cordura, the sides are super spandex.
 
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