Captain Jack Sparrow leather tricorn 2.0

Capn_Jack_Savvy

Sr Member
Now that the Indy craze has come and gone I went back into the Captain Jack Workshop for another round of props.

This second tricorn was made of 1 ounce leather and also includes French Edging a very difficult technique when you hand punch and hand stitch the leather pieces.

From my techniques learned on weathering my Indy jacket I used the same process to lighten areas on the tricorn after staining especially along the edges.

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I also added a 1 inch strip of leather to create a brow band. It makes it easier to put on and off when wearing a Jack wig. Less hair getting snagged.

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Close up of the French Edging. The key to getting the French Edging to look right is that you have to use a skivver and scrape down the leather as close as possible to the stitching on the inside area. Doing so gives you the nice rounded look when you wrap and glue the leather over. I had to get the leather wet and stretch it far over as possible without pulling apart the stiching.

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The bowl was stretched over a stainless steel bowl, wet with hot water (but not too hot), and nailed to a 2 x 2 foot plywood board. This allowed me to smooth out all the wrinkles. There were still some wrinkles but those are now facing the front and are covered by the front cockade (the loop thingie).

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Tricorn 1.0 on the left and tricorn 2.0 on the right.
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Some Work In Progress shots:

Brim and a 1 1/2 inch wide outer piece that will become the French Edging.
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Completed cutting for brim.
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Hand punching the brim and edging. Patience required.
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Stitched brim and edging.
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Wetting, stretching, gluing, and clamping.
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After shaping, clamping and allowing to dry overnight you have a finished brim looking more like a tricorn.
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Stretching and wetting the bowl. Nailed down to a 2x2 plywood board.
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BRAVO!
I'm envious of the skills you're displaying! :D

Makes me want to sit down and keep working on my own projects again.
Blasted laziness...
 
Wow. Thanks! They used that same french rolling process on the edges of the baldrics in the movies. I never could figure out how to do it. Until now!
 
I like it. theres just something fantastic about people making their own costumes and/or replicas. another great thing about the RPF! BRAVO! thanks for the progress pics.:thumbsup
 
So, I'm having a little trouble understanding how the french edging works... Is there only one row of stitching? Correct me here if I describe this incorrectly: Basically, you take a seperate strip of leather and stitch it to the edge of the brim smooth surface to smooth surface, and fold that strip over? Do you glue that strip to the suede side of the brim, or is it stitched?
 
I cut a strip out of the same piece of leather that the brim was cut from. I measured it about 1 1/2 inches wide. It will be a little bit larger when you start finishing the stitching but all you have to do is cut that piece off.

Next I used a standard "saddle stich". The smooth side of the leather is facing each other as you stitch. The suede sides of the leather are touching when you stretch it over the edge and glue.

The key to getting a nice rolled look is to use a French Edging skivver. This is a leather tool that is used to shave down the leather to a nice round edge. This is the part in which you will stretch the leather over.

I used barge glue because it dries fast and holds well. Allow at least 24 hours for the barge glue to dry and be sure to use clamps as shown in the pic. Make sure you put some scrap leather between the clamps so you don't dent the leather. It is called tooling leather for a reason. Once you indent or scratch the leather it is permanent. You can work out small dents by wetting the leather and smoothing it out with your finger.

Hope that helps!
 
Cool! Just tell me where to send the check!;)

Ha ha! If you really are interested in one please PM me. More discussions on the type of leather so my third version will be made of goatskin leather which is very lightweight and thin. Majority of my goatskin leather is going towards a Indy Last Crusade jacket but I should have enough spare for about 5 tricorns.

I weathered the cr@p out of my tricorn to give it a little bit more SA!

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