Captain America - The Winter Soldier - TFA Costume - Friday Premiere Pics Page 3!!!

Re: Captain America - The Winter Soldier - TFA Costume

Finished putting the belt together!

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To make the pouches look full but still be functional I used cardboard tubes cut in half. I glued two layers layers of the cardboard tubes together to make them stronger. By using the cardboard tubes it pushes the pouch out and leaves a hollow to put keys, money and other important items.

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Now onto the helmet leathers!
 
Re: Captain America - The Winter Soldier - TFA Costume

That belt is the bomb.

Thanks! I don't know if I will have time to upgrade the pouches before the movie premiere but the surplus pouches blend in pretty well. So I am in no hurry.

I did a little work on the helmet leathers to get an idea of how to put them together.

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Re: Captain America - The Winter Soldier - TFA Costume

I had a couple of free hours today so I decided to paint the helmet! Since it is still quite cold I used the airbrush in the indoor workshop. (Still need the space heater though!)

I put down a layer of white over the primer where the "A" and wings would go.

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I then cut out the "A" and wings using friskit paper. I forgot a picture here but you can see the outline in the blue base coat.

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Peeling the friskit off I was happy to see a clean "A" and then immediately bummed when each wing had a fair amount of bleeding. :(
Oh, well. I will thin out some paint and touch it up by hand. The whole helmet needs a dust coat and an overcoat to seal it and then on to the weathering!

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I also did some work on the gauntlets and the jacket but I will post some photos when they are in a state that makes it look like I did something to them! :lol
 
Re: Captain America - The Winter Soldier - TFA Costume

Looks great, keep going. I like the classic TFA but this Smithsonian version is really growing on me.

Yeah, the Smithsonian suit is really a mash-up of all the best elements of TFA, Ultimate and Comic styles. I'm interested to see how much screen time it gets.


Some progress shots!

One of the side panels.

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Near finished gauntlet with buckle added!

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Re: Captain America - The Winter Soldier - TFA Costume

Test Suit Up! - I give you....Hippie Captain America!

(don't worry, the beard is being shaved off for a charity event on Thursday!)

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I still have a bunch to do. I need to finish the boot toppers, the straps on the gloves, attach the ear pieces to the helmet and work on the shield brackets.

I also noticed in the test suit up that the side of the abs are "pooching" out. I think the problem is two-fold. The pockets still need to be glued/sewn shut and the back needs to be taken in a little more to fit tighter. I guess that is why we do test fittings!

More to come!
 
Re: Captain America - The Winter Soldier - TFA Costume - Suit Up Test Pg. 2

Even with the finishing touches to be done, this looks really good. Nice job Sir.
 
Re: Captain America - The Winter Soldier - TFA Costume

strapworks.com sells them - they are a little wider from top to bottom than the screen ones and are silver but nothing some gold paint or antique brass rub & buff can't take care of.

Thanks to Wemustrepeat, the 2" tabs came in from strapworks.com and they fit great. I think I will leave them bright silver to match the rest of the hardware on the suit. More to go!

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Re: Captain America - The Winter Soldier - TFA Costume - Suit Up Test Pg. 2

Great job so far, man..now dirty that bad boy up

Yeah, I hope to have all the main parts finished by next weekend. That gives me a solid week to airbrush and weather it up!
 
Re: Captain America - The Winter Soldier - TFA Costume - Suit Up Test Pg. 2

Small updates. I did some work on the shield brackets. Due to the continued snow and cold here I chose to build up parts in HIPS for the brackets and reinforcing bits to stiffen the shield instead of fiberglass.

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Quick test on the helmet with leathers now that the beard is gone. I need to stiffen and pad out the chin cup a little more and add some leather/foam to the nose and eye area.

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I also was able to get one boot done! One more to go!

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Re: Captain America - The Winter Soldier - TFA Costume - Suit Up Test Pg. 2

I have been doing more work on the shield. I curve the HIPS with a heat gun and then cool it to the shape of the shield.

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I have glued a round disc to the center and two pieces to one side. The other side it curing right now. I am pleased with how stiff the shield is with these pieces glued in place. I am using plastic epoxy and it seems to hold quite nicely with just a bit of sanding to each side before glue.

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In other news, both boots are now done!

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Re: Captain America - The Winter Soldier - TFA Costume - Shield Work and Boots Done!!

Looking good. What helmet did you go with?
 
Re: Captain America - The Winter Soldier - TFA Costume - Shield Work and Boots Done!!

Looking good. What helmet did you go with?

I bought the helmet off eBay from a member on there by the name of makisssif. It works pretty well. The ear openings are a little narrow and the nose bridge is a little high for me. That causes a little gap but I was working on filling that in today. Overall it is good and fits my 23.5" head snugly.

Updates!
I reinforced the chin strap with a layer of brown foam cut and glued to shape. I think it took pretty well and makes the cup hold its shape.

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I also added some foam to the bridge of the nose to help close the gap there. I will still edge the "goggles" area with thin leather.

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Re: Captain America - The Winter Soldier - TFA Costume - Shield Work and Boots Done!!

I did a little work on the shield brackets tonight. I whipped up four of these little guys! They are layers of HIPS built up to hold the leather straps in the shield.

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This is them in place to better see how they fit.

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Re: Captain America - The Winter Soldier - TFA Costume - Shield Work and Boots Done!!

Nice thread! I'm upgrading a Disguise shield right now. I did do fiberglass, but also used 1/8" hips brackets. I'm not building mine movie style though, so I opted for MUCH bigger, thicker brackets to ensure that the handles wouldn't come off.
 
Re: Captain America - The Winter Soldier - TFA Costume - Shield Work and Boots Done!!

Nice thread! I'm upgrading a Disguise shield right now. I did do fiberglass, but also used 1/8" hips brackets. I'm not building mine movie style though, so I opted for MUCH bigger, thicker brackets to ensure that the handles wouldn't come off.

Thanks! My hope is that with the brackets I have and a few hidden snaps I can get a movie look and have it hold up for use. Fingers crossed!
 
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