1/350th Romulan BOP- Vacuform Version..Almost There

vaderman1701

Sr Member
Hey All,

Been very busy the last few weeks on the new job, but rest assured work for AW Studios is still going on. As some of you may know, I purchased Richard's (REL) original 1/350th Romulan BOP masters with his permission to use it to create a vacuform version of this kit.

Well we are almost there. First I want to say that Richard really did a fantastic job with this model. I had to separate the wings from the body in order to properly vacuform this model.

The engine detail and Plasma cannon have been molded and are ready for casting. Richard provided me with the original mold for the top fin of the ship, so that is ready to go. Finally, we have molded all of the ship parts and have created positive silicone molds in order to create the negative vacuform mold. Here are some pictures of the silicone parts laid out in the vacuform box we will be pouring the resin into. The box has tappered walls to extract the plastic more easily. The wood has also been given a coat of silicone to seal the wood to prevent the vacuform resin from sticking to it and also for the silicone molds to stick to the surface.

We are waiting for the Slow Kast vacuform resin to arrive and then we will pour the resin and then drill the holes. Once that is done then we will start pulling plastic and a build-up will be done. Hope you all enjoy.... these kits will be available soon.

2963099712_1b9be06a30.jpg


2962253257_786a212814.jpg


2963099820_575fc83a27.jpg


2962253333_f173e5a562.jpg


2962253367_775ef997f0.jpg



Additional photos at a higher resolution can be found here:
http://tk386.com/aws/bird_of_prey_mold_box/

Later all.

Scott
AW Studios
 
We poured the vacuform resin last night. Hopefully on Tuesday or Thursday next week we will do a reveal. Because next Friday is Halloween, we will not be getting together, but rest assured, the following week, we plan to pull some plastic.

Scot
 
Well, we pulled the molds out of the vacuform resin and let's just say the results were amazing. I am waiting for Charlie (my partner) to upload the photos of the negative mold so I can show you all. The details came out amazing.

Now all we need to do is do some minor clean-up, drill the holes for the air to travel through for vacuum, and then we can melt some plastic. I am hoping to pull it in .060 styrene, but I am not sure how well the surface detail will come out even pulling 29 inHG and a negative mold. I know .040 will pull just fine, but I like the sturdiness of .060.

As soon as I have the pictures of the mold, I will post them.

Also, my new employer has a full woodshop and metal fabrication shop and after talking to the Production Manager, he said they can build our new larger vacuform table since we are typically slow in November. That means the Stargazer will be back in the hopper very soon.

Scott
 
We pulled a few pieces of plastic tonight. We definitely need to drill more vent holes. The details were still too soft. We had a feeling we would need to drill more, but it was worth testing. We will try again next week.

Scott
 
Hey Guys,

It has been a few weeks since an update. A lot of progress has been made. Here is a picture of the negative mold. It came out real nice.

3049971455_761c3c4c75.jpg



3049971479_38080d4408.jpg


3049971541_020f0215af.jpg




Here is is sanded down and cleaned up a bit.

3050809900_8191b9fe97.jpg


3050809918_e3e3e71d64.jpg


3049971679_fc59c006fb.jpg




The first pulls were not so good. BOOOOOOOOOOO
confused.gif
We needed many more vent holes drilled.


3050809974_31fb782275.jpg


3049971727_c65a96d687.jpg


So we drilled MANY MORE HOLES! And it was successful!

3049971759_602ec5e711.jpg


3050810042_db8ca17776.jpg


3049971809_bbb12f1d9b.jpg


3049971847_82ce02f446.jpg


3049971875_35aa3933a2.jpg


3050810162_b2da314229.jpg


3049971905_e6b0a0db31.jpg



3050810204_e44fe8df99.jpg


3050810236_acda584706.jpg


Then someone hit the cloaking device.

3049971963_57b3caba19.jpg


3049971985_260a87312b.jpg


3049972017_928ca77355.jpg


3049972047_6e299308ca.jpg


And the man behind the madness!

3049972087_b465aa685a.jpg


Now a build-up will be done for the instructions. Decals will be provided as well as vinyl windows cut outs. Although the plastic has the windows, they are best used as markers for drilling the holes for lighting. The vinyl will give you even better detail.

For higher resolution photos, go here:

http://tk386.com/aws/bird_of_prey_mold_box/

Just a few more weeks and we will be ready to go.

Scott
 
Hey! That looks like one of those ships from Star Trek, the one the tribbles flew, I can't remember.


Hey Guys,

It has been a few weeks since an update. A lot of progress has been made. Here is a picture of the negative mold. It came out real nice.

3049971455_761c3c4c75.jpg



3049971479_38080d4408.jpg


3049971541_020f0215af.jpg




Here is is sanded down and cleaned up a bit.

3050809900_8191b9fe97.jpg


3050809918_e3e3e71d64.jpg


3049971679_fc59c006fb.jpg




The first pulls were not so good. BOOOOOOOOOOO
confused.gif
We needed many more vent holes drilled.


3050809974_31fb782275.jpg


3049971727_c65a96d687.jpg


So we drilled MANY MORE HOLES! And it was successful!

3049971759_602ec5e711.jpg


3050810042_db8ca17776.jpg


3049971809_bbb12f1d9b.jpg


3049971847_82ce02f446.jpg


3049971875_35aa3933a2.jpg


3050810162_b2da314229.jpg


3049971905_e6b0a0db31.jpg



3050810204_e44fe8df99.jpg


3050810236_acda584706.jpg


Then someone hit the cloaking device.

3049971963_57b3caba19.jpg


3049971985_260a87312b.jpg


3049972017_928ca77355.jpg


3049972047_6e299308ca.jpg


And the man behind the madness!

3049972087_b465aa685a.jpg


Now a build-up will be done for the instructions. Decals will be provided as well as vinyl windows cut outs. Although the plastic has the windows, they are best used as markers for drilling the holes for lighting. The vinyl will give you even better detail.

For higher resolution photos, go here:

http://tk386.com/aws/bird_of_prey_mold_box/

Just a few more weeks and we will be ready to go.

Scott
 
I am sitting here at work . . .pumping my fists into the air!!! Everyone is giving me very strange looks . . .:confused


She looks amazing! Man do I miss that table!!!

Well done!
 
WOW....

When do these make it to the Junkyard?


Hopefully in a few weeks. The build-up instructions are going to be done and then we will start pulling more and getting them boxed up for sale. I don't want to start selling until I have them in stock ready to go.

Scott
 
Been looking forward to this one for a while! Looks great! the wings look a bit tricky jut looking at the pulls but thats the funny thing about vac-form stuff - looks can be deceiving - hard looks easy and easy looks hard a lot of the time ;) It looks like it will be light as a feather though :thumbsup Very cool!

Jedi Dade
 
It probably will not be as difficult as you think. The instructions will be in step-by-step pictorial form (for the most part), so you should be able to follow along pretty easily.

Scott
 
Hey Scott!!!

What ever happened with this? I was really looking forward to getting one of these. Any update?



Will
 
This thread is more than 12 years old.

Your message may be considered spam for the following reasons:

  1. This thread hasn't been active in some time. A new post in this thread might not contribute constructively to this discussion after so long.
If you wish to reply despite these issues, check the box below before replying.
Be aware that malicious compliance may result in more severe penalties.
Back
Top