Hey Greg... actually I don't think you messed up... But I do believe you may have made an incorrect assumption. Your cockpit floor isn't the bottom of the window exterior. Since it's inside, the exterior would actually extend about 2-3 feet below the floor level. Try your calculations again and see what happens when you compensate for a lower exterior.
You are correct - the floor is fine up to about 6-10inches from the window. As we all know, the cockpit nose is basically a cone. I can't build the entire cockpit so I have/had to "cut it" off somewhere. I decided to cut it off JUST below the front window. I REALLY want everybody to be able to see the familiar window when they approach it.
The issue is the lower panels below the shelf. If you remember, I added several 6" high risers (based on a behind the scene image from ANH) along the edges of the cockpit. I thought / assumed that the 6" risers would be clear of the outer skin frame - I was off by 3-4 inches on each side. Then it dawned on me... the original designers never had to build an actual FULL SCALE cockpit with both interior and matching exterior. I don't think anyone actually has? This is what got me in trouble!
Note the long rectangular risers
After looking around the build... the 6" risers will be removed and the panels that mount above will once again extend inward toward the center of the cockpit (note the angle on the lower backwall panel) and attach to the nav chair riser platforms. This "should" take care of the main cockpit. It was decided that's where the outer skin will start- this also leaves us room for wiring underneath. Daniel and I have been chatting about welding a frame for the skin. If we can create a simple (HA) frame this would DEF help determine all the existing angles. However, the new center console platforms will also have to be mod'd to fit the new angles. This will reduce the amount of footwell space - but it is what it is...
As I mentioned, I'm going to build the front nose section, reattach everything and then work backwards from there. I should have all this figured out. Fortunately, the changes to the nose panels will be minimal. Cutting the build off at the bottom of the window doesn't leave enough room to really do anything / worry about - I hope that made sense.
From what I can tell (I'm also thinking out loud)... the existing two lower nose panels will be cut in half at a diagonal (wider toward the rear) where a new "lower" portion of the panel will be designed and angled in toward the center. This will resolve the nose skin issue and then everything else should fall into place. I HOPE!
WHEW... Hope that made sense...
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Greg, I have to ask.
Have there been any car accidents out in front of your house on days when you have the garage door open?
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and now you know why the cockpit from the Holiday Special had cutouts for Peter Mayhew's legs. Ahh, reconciling sets with models is fun, huh?
No accidents yet as I live in a cul de sac. But I have had MANY slow downs and a few folks even pop in to say hello. It is amazing... you build a spaceship and suddenly you're the "Go To" guy for all household repairs.