Working on Vader ANH Armor - Feedback?

sapper36

Sr Member
RPF PREMIUM MEMBER
Some of you might have seen this armor up in the Junkyard - It's supposed to be rejected Ghost Host Armor so I bit & got it figuring it could be fixed up- Here are some pics of my progress so far:

Here is what it looked like when I got it - Raw edges, Uneven Gelcoat - Looks like it was pulled half out of the mold before it was ready - Huge voids.

raw.jpg



First I trimmed the edges & got to work filling all the voids. I had to almost completely rebuid the left side of the collar. Everytime it started looking OK I found another thin spot of Gelcoat my finger would pop through- So I finally started with a sculpting tool & started probing every few millimeters looking for weak spots. Here is what the chest piece looked like after a week of Bondo work:





repairs.jpg


Finally I got the shoulder bells caught up today & primed the whole thing:

primed.jpg


All in all I'm pretty happy with how its turning out, I was a bit despondant when I first pulled it out of the box, but I think it'll look pretty decent when complete.

I do have a couple questions for Vader ANH experts though:

What's the right way to attach the shoulder bells? I was thinking a leather strip on each side screwed into the bell & chest piece.

Should there be a bit sticking out below the center strip? I see it in some photos & not in others.

Looks like the bells should hand down so that the bottoms are even with the sides of the chest, but I don't know if these bells are big enough.

So any hints or feedback would be appreciated!
 
WOW!! What an incredible job you did !!! I knew it would be a tremendous amount of work, but in the right hands and major TLC, it would look great. You should be very proud indeed.:thumbsup

Your bells should hang similar to this for ANH. Some velcro strips will do just fine, but leather straps are acceptable also.
 
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Wow! Excellent job! Hard to believe it's the same set of armor.:thumbsup

Here's how I attach my bells using a mix of two types of Velcro. The prickly stuff is the "Industrial Strength" with the adhesive backing. The fuzzy half is the "sew-on" type. These two types mixed, hold much stronger than they do to their matching halves. Go figure....
Velcrobell01.jpg

Velcrobell02.jpg
 
I have a project coming up that's similar so this is interesting to me. Great work. I saw it in the junkyard and thought what a state it was in. It's turned out fantastic :thumbsup
 
Thanks so much guys - I apreciate the feedback! I've gotten a layer or two of Black primer laid down, but I've got a few deep scratches I've got to work out. I'm going for the chipped brush painted look so I'm not looking for show-room perfect on it, but I'm really pleased with how it's coming along. I've used nearly a full can of Bondo so far!
 
This is just outstanding! It´s really amazing what some love and care do for a prop! Kudos to you!

Hermes!
 
Wow, nice work!

I was considering getting this, but decided I don't have the workspace to get this done. I'd have to lay everything out, do whatever I can, then put everything away, and repeat this till its done.

Glad to see it being put back together :thumbsup
 
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