My take on the ROTJ DL-44s
To get this out of the way first:
I'm aware of the weird blaster from the cut scenes, but I'm not going to try and build it unless better images surface in the future.
Besides that one I'm aware of 4 others - one real Mauser ("The Stembridge") and 3 MGCs. 2 are in the archives and one was sold at an auction few years ago by James Schoppe (an art director for ROTJ). I'm usually very very skeptical when some alleged production used prop suddenly surfaces out of the bule with a nice story around it to hype it before it is inevitably offered at some auction. Take for example the "Elstree Graflex" - maybe it is legit, I don't claim it is not, but ... of all parts it happens to be missing the grips - the only thing that is not yet identified by the community. That said, I have no reason to doubt Schoppe's blaster is authentic. All parts and materials seems to match what was used on the other blasters. And anyone who's tried to find those damn scope rings knows that's almost impossible to do nowadays. So I've decided to make a replica of it for my collection.
Of all DL-44 builds that I've done the ROTJ ones were the least enjoyable. That's because most of the parts and greeblies are scratch made and there were not many real parts to hunt.
Thankfully, there are kits from Blaster Factory, some parts are also available on Shapeways, so it is still possible to build these without need for machines and tools to do your own flash hiders , piston halves ,etc. On the other side some of the parts are not 100% correct, or are correct for only one of the 4 props.
All 4 props have basically the same construction, some parts and greeblies are machined slightly differently (and some greeblies were not used on the Stembridge).
On 3 of the props It can be seen (where the paint peeled off) that the scope brackets were made of white plastic (or resin). On two of them the paint is worn on the scope rail enough to see that it is made of metal (aluminum). So I assume all 4 were made using the same materials.
All 4 props have piston halves that appear to be scratch made from derlin. There are small variations in their shape.
3 of the props have greeblies that looks like rubber feet commonly used in larger electronic devices like desktop calculators (finally, a real part to hunt for!!!)
Some of the scopes appear to be made from a real scope that's cut , others look more like made from derlin. The front part appears to be made from a small aerosol can - like a travel size cosmetics or a spray paint, or maybe a film canister. Could be something else, to my knowledge it is not yet 100% identified what was used, but these are 2 of the most likely sources. The "front lens" are made of 3 parts - a cap from a 4x20 scope, recessed washer (brass) and a slotted screw.
All 4 props use the same type of scope rings that are used in most (all?) of the other ROTJ weapons as well.
The Stembridge appears to have an aluminum flash hider, the other 3 look like silver painted black derlin.
Looking trough the forum for information I found in some thread that apparently there were some original parts leftovers that were auctioned ad some point by the propstore. I'm reposting the images here as they give a good reference for the shape and the materials:
Few forum members were lucky enough to find what looks like matching scope rings. Here are some examples:
The second set were apparently in a box labeled Parker Hale RCH-3. I've spend a lot of time looking for matching rings and could not find this particular model. But Parker Hale scope rings are not that rare on ebay (especially in UK ebay) and every single I've seen has the model and "made in England" engraved on them. Also the thumbwheels are distinctive and different than the ROTJ ones ... so I don't know - is it possible that some different scope rings were put in that box? Has anyone else found correct scope rings that are 100% verified (like sealed box) to be the Parker Hale brand?
Here's the closest looking Parker Hale that I've found:
And here are the details of the real ones:
Note how the screws are not really plain slotted screws, but have something like a hole in the middle. I don't know how this type is called, but it is not uncommon in older scope rings (that I've learned while searching).
I've first collected the parts and then did all 4 builds in parallel. Although I still tweak some of them from time to time when I notice something that I can improve.
The Stembridge
This was a real Mauser so I got a steel kit from Blaster Factory. The kit included everything needed for a complete build but it was going to be somewhat idealized. So I've made my own scope, replaced the aluminum scope bracket with white plastic one (3d printed). Later I made a resin cast of it. The spacers below the mount in the kit were also aluminum, the real one are brass, so I've replaced them as well. The piston halves were aluminum and drilled in the middle, that's not accurate at all, I've replaced them with 3d printed.
My build is a little bit of a mix of what I see in this picture:
and what I see in the movie. With preference given to the movie when there's a difference that I could notice.
What I've noticed about the Mauser is that it looks somewhat worn (not surprising, given its age). The grips are worn, the bluing is worn in many places, there's some pitting, etc. It is also missing the loop at the end of the handle (don't know what's the proper name for that part):
Actually I could swear the gun is also painted with black paint, especially looking at these two pictures:
But the auction description only mentions that there's new bluing over the old and not paint, so I decided to stick to that description.
The auction description also mentions the serial number of the gun 64673 - later I got that stamped along with the other marks that were common on the Mausers. As this number is below 100000 I didn't stamp the NS stamp on the trigger as it was introduced after that (according to google).
"LOT 31Broomhandle Mauser semi-auto pistol, 9mm cal., 5-1/2” barrel, #64673. Pistol remains in overall fair condition showing old reblue finish and worn checkered wood grips, gun is mounted with a faux side scope and the barrel has received a silver colored prosthetic to make it look like a futuristic “ray gun”, barrel modified for firing blanks, action functioning. From the Stembridge Arms inventory with tag noting “Harrison Ford-Star Wars”
There are some details in the parts of the prop that look different variations than the parts from the kit: the bolt stop - it looks very different than the Blaster Factory one and the hammer - also a different type. I'm not an expert on Mausers and their hammers in particular, but to me it looks closer to the hammers on the MGCs. Additionally, the rear sight looks to be thicker than the one from the kit.
I found a real bolt stop and hammer on ebay that looked like a closer match. I've replaced the bolt stop in my build, but I'm still not totally happy how the hammer sits (also it has the NS mark and a wrong serial), so I've not decided yet if I'll keep it or switch back to the kit hammer.
The scope bracket looks really weird, like it has been smashed to pieces and then glued back together:
Some of it could be casting artefacts (if they were castings) as similar, but smaller bump can be seen on one of the other brackets :
I can't tell if it all was like that in the movie or it was done later, but decided to try to replicate it as there was not much to do on the build otherwise than put some parts together.
A note on the brass thumbwheels - could they be found parts? I've seen screws with similar looking brass caps used on mirrors. Here
s an example:
The rear part of the scope looks like it is machined derlin maybe (or at least there are marks like it was at least sanded on a lathe) and has slightly grayish finish:
Front part is more glossy black, but I can't tell for sure if it is painted or is just black plastic.
I could find only one picture of the other side (although I have some decent screen captures of it from the movie):
One of the piston greeblies is missing , but it was there in the movie for sure. There appears to be some damage on the lower side of the plate with the 2 circle holes.
What I could pick from the movie:
The screw in the movie appears to be just unmodified slotted screw most of the time, but might have been modified already during filming.
(also here we can see the loop on the handle was missing already in the movie and that the piston half was not missing)
There's generally less paint wear on the rail and the scope bracket. But the white scratch and the wear below the curve of the flash bracket were there already in the movie:
The flash hider looks weathered, but not as much as it is it hat picture taken at some point after the movie (maybe decades after?)
The scope ring thumbwheel also appears more shiny in the movie compared to the picture, probably it just darkened over time.
After I posted this it was pointed out by other forum members (you can see the discussion after the post) that the scope sits at an angle to the body. slightly leaning down and towards the body. I've tried to compensate for this to some extend, but the kit comes with the holes for the mount pre-drilled to sit parallel so I could not make much changes there (also I don't think it's really that critical, it does not look bad as it is)
And here are some pictures of my build:
(I tried to match the different finishes of the front and rear part of the scope, although depending on the light it is only visible in some pictures.)
(this is still with the BF hammer)
(with the vintage hammer)
(trying out the other flash hider weathering)
(scope tip)
(the other side)
(just messing around)