I started working on the sound system for R2. On the Astromech forums, there's a discussion about a simpler option for adding sound to a droid via a wireless bluetooth speaker system. There are several brands available. Originally I was going to get a Logitech one, but I mentioned this option to DarthMiller over the weekend and he ran to target and snagged something similar for an R2 he's building, and said it worked great so I figured I'd try it.
The Target nearest me said they had the Logitech z515 in stock ($80) which is the one I wanted, but when I got there I didn't see any. There was a Logitech blutooth boombox that sounded really great but I was afraid it was going to be too big and oddly shaped, making it hard to secure inside the fram. It was $129 so I skipped it.
They also had one for $99 from SOUNDFREAQ. I've never heard of this brand, but this is the one DarthMiller grabbed and said it worked great so I snagged on. It's called a Sound Kick. It's a great size, black, and rectangular so it should be fairly easy to build a harness for.
It took about 20 seconds to pair it to my phone (just turn it on, hit the pair button, then go to the bluetooth settings on the phone and select the sound kick)
It sounds great. Seems to work really well.
One slight drawback is that the volume doesn't get quite as loud when it's running on the rechargeable battery. I still think it's plenty loud, but it does get louder when you plug it in.
Anyway, here's a sample video of it inside my R2. The slight echo you hear is just the sound bouncing around the room because it's so loud.
R2-D2 Bluetooth sound system - YouTube