The Topknot Build. New photos of torso life cast build. 05/07/2015

Hey Steve, glad you are watching. The hand that is being cast is just to start the whole collapsible thing for the left one. Eventually I will place the cups with the nails attached on the hands and sculpt around them. When I cast them in silicone I will place the cup back on the hand and then place that as the plug. Is that clear as mud. 
 
I am with you now. Sorry for the brain lock on my end...somehow I missed the need to do the left hand to....DOH! 

Steve
 
Im watching this closely now ..you are doing an excellent job. as a thought ..you could cast the nails in a light weight polyresin  ( they will still be lighter then silicone and wont flop) then attach those to the finger cups, keeping the whole end of your finger integral.  Finger cups will work ..especially how you made them ..any further though and id still recommend extensions.

Jeff ..i admire how meticulous you are on this build. You display patience like no other ..and its paying off
 
I agree with George on this. Jeff, your attention to detail is amazing and they are the kind of things that make this build so exceptional.

Steve
 
Thanks guys. Hey George if you look at the first drawing above you will see that I am going to do exactly as you explained. I will make the extension of the nail from the cup to the nail hour glass shape to help it to stay in place in the silicone. Maybe I should make it opposite and have it bulbous as the resin may be liter than the silicone would be. Any thoughts on that George?
 
I think you'll be fine with the hour glass idea. If there are any issues with the extension holding in the silicone .. After cure and paint.. Smear some GE silicone 1 around the edges of the cup and finger, inside the glove for extra support .. It'll also keep the cup in place and help prevent it slipping off the finger tip when the sweat builds up
 
So I woke up bright and early and removed the clay so I could set this back up for the other half.

The gel coat.
001_zps872a7286.jpg
002_zps3f5e805d.jpg


two coats of glass on the hand and 3 on the flange
004_zps6aca6634.jpg


These next pics show how well the PVA releases. You can see the film just lifts off.
005_zpsa20cb995.jpg

006_zps23c5a913.jpg

007_zps1381f887.jpg


This is the mother after just peeling off the PVA. That is no other cleaning. I love this stuff.
008_zps14613a07.jpg


In case anyone was wondering the clear plate screwed to the bottom of the hand is so that later when the clay is removed from around
the hand I can secure the mother mold while I pour the silicone.
010_zps4600c19a.jpg

009_zpsa11e6392.jpg


And it's ready for PVA and the fiberglass. I'm heading out there right now. It'll be around 100 today so the job should go quick.
011_zpsef3d01a3.jpg

012_zps741a2f36.jpg
 
Had a good day yesterday. Got the second half glassed and preped for silicone. I got up this morning and poured the first side.   I tried something a little different when glassing. Since I am using the matte and not the woven cloth I decided to try laying on one whole piece. I presoaked it in a cookie sheet lined with tin foil. I just dumped the cup of resin on and spead it around and waited a couple of minutes. It worked great. I just picked it up and it nearly fell into place. The woven cloth would never move into place like that.  
001_zpscbf37161.jpg
002_zps93af7cc4.jpg
003_zps78d295bb.jpg


  This is the clay that came from the jacket around the hand. This is one of the reasons I used 2 different colors the brown for the wall and the grey for the jacket.. This is the amount by volume of silicone I will need to fill the cavity around the hand.
005_zps44163fa2.jpg


Here I placed the ball of clay in my measuring cup making sure it was smashed down below the 4 cup mark then I filled the cup up
to the 4 cup line. I retrieved the clay with a knife and the difference in the levels is the volume of the clay hence the volume of silicone needed. It ended up being around 2 and 1/4 cups so I rounded up to 2.5.
009_zps0da18514.jpg

011_zps19504e64.jpg


Here the mold is bolted back together ready for the silicone looking into the cavity. This was so much easier
than the way I did the other hand.
013_zps3f6ad6a8.jpg

017_zpsd1812f2f.jpg


I actually used hot glue on the edges as I know silicone likes to escape from places.
014_zpsc2c027f0.jpg


This is my cluttered work space.
016_zps12d02527.jpg


If you look closely at the tips of the fingers you can see silicone leaching through small holes that were drilled in  
the fiberglass. This allows you to know the silicone made it down there and allows air to scape to make sure the silicone gets
down there. That is super sculpey glogging the holes once silicone came out.
020_zps96b7f8e0.jpg
 
WTF !!!! WHERE ARE THE PICS !!!! I haven't forgot about you man . I have been working on the torso,  And this is really cool you need to put me on the list for the hands i want a pair PLEASE!  
 
Ok I have some updates. Nothing thrilling yet. Soon I will start putting clay on the hands and finishing the sculpt on the thighs. So here is what I have .

This is the left hand opened up after the first side of silicone was poured.
001_zpsbb178243.jpg


Then it was on to the next half.
002_zps0d292491.jpg

003_zpsb6cbd099.jpg


I thought it looked cool to see the hand in there.
005_zps55c269f9.jpg

006_zps30754c33.jpg

007_zpsd7bff1b3.jpg


I decided to go ahead and pour the none collapsible left one first so I could do some work, hopefully sculpting, while
I monkey with the collapsible aspect.
018_zpsbfebc92d.jpg


Got the parts cut off and keys built.
008_zpsbc0f5f79.jpg


Decided to stick with clay for building the block molds. It really is easier. I use nails pushed threw the clay walls
and into excepting holes to suspend the pieces.
013_zps52d0e2b9.jpg

014_zps1c53ef32.jpg

015_zps4943f4e4.jpg


Here is the vacuum chamber I put together. I have to share the story on the vacuum pump. My friend is an A/C guy and has
one I could borrow when I need but I thought I would just look around on ebay for a cheap used one. There is no such thing . I bid on a couple
and was out bid as I didn't want to spend much. Then last week I see this Robinair 15800 which is top of the line and new are around $260.00. This one is used of course. There was 10 minutes left on the bidding and it was only at 19 bucks so I bid 50 bucks. What usually happens is the last couple of minutes it jumps
up as people are trying to get it, well it was down to 2 minutes and only at 32 bucks. I thought something was up and it was. I decided to read the
discription and there it was "for parts only. not working". I was pissed at myself for not reading. I tried to withdraw my bid to no avail. So of course I won.
After a few minutes of stomping around the house I relocated mysel to the fact that I may have a 52 dollar (20 dollar shipping) paper wieght. The thing came in the mail a few days ago. I plugged it in just to see and it made a horrible grinding noise. I took the rear motor shroud off to find a plastic fan blade busted to crap. 
Since most vacuum pumps don't evan have this fan for cooling I just took it off and turned it on again. Purred like a kitten. I couldn't believe it. I filled it with oil and that was that. My total investment for the whole system, $52.00 for the pump, $20.00 for the old pot off Craigslist, $50.00 worth of all those stupid little brass fittings, and $10.00 for the vacuum gauge off Ebay, oh and $5 for some gasket material, for a total of $137.00. I was pretty pleased. Sorry for the long story but I had to share.

Here's the pump in action on my last batch of silicone for the finger molds. I didn't need it for this but I just had to try. It worked like a champ. It was weird as the silicone poured differently with no bubbles in it.
011_zps3b21a859.jpg

010_zpsfa9c1edd.jpg

016_zps40f4c9a0.jpg

017_zps71ae76a8.jpg

001_zps430dedc0.jpg


Here are the finger cups. Initially I made them out of resin with no fiberglass. I decided they were a little brittle after one fell
on the floor and cracked. I fiberglassed the lower half of each one. Now maybe I can do something that people will be interested in.
I know this is all sort of boring prep stuff.
020_zps6ea19915.jpg

021_zps4f22aeda.jpg


Ready to have some extensions and fingernails sculpted to them. They aren't as thick as they appear
in this photo. At the suggestion of George (ptgreek) I will be covering the hands in a thin layer of wax so
while I'm sculpting I don't end up with to thin of walls. I will use the collapsible core for the actual pour which because they
have no wax on them will make the gloves the thickness of the clay and wax. Thanks George.
002_zpsc045e571.jpg
 
I know it's been a bit since I've posted, sometimes work around the house just has to be done. Here are the final shots of the hands project.

This is just like the other one except I used a drop of superglue to keep the edges of the seperate pieces held tight to the silicone for the final hand pour.
001_zpsdf91b921.jpg

002_zps41d0473b.jpg

003_zpse217112c.jpg


These 2 photos were taken directly out of the mold. You can see how tight the seems are. The glue help to keep no overflow
 onto the already made parts. Unfortunately when I pull them apart the very fine edge gets a light sanding so they don't look as tight
when all said and done.
004_zps9bea5d1c.jpg

005_zps0dee5521.jpg


Both hands finally done.
006_zpse6e73305.jpg

009_zps0e5a3a9f.jpg


All 4 hands. The none collapsible are for sculpting on and the collapsible are for using as plugs in the pouring 
process.
010_zps2da52731.jpg


Time to get back to the final texturing of the quads so I can get them molded. Thanks for looking in. As usual any comments, 
good or bad are appreciated.
 
Simply incredible Jeff! You are a molding machine/animal/maniac. :D  I love watching how you make things. Thank you for sharing. You have definitely put a tremendous amount of thought and effort into all of this.

Steve
 
Thanks Steve and everyone else for looking in. I promise it is going to get interesting very soon. At the suggestion of George (ptgreek) I covered the hands in a thin layer, about 1/16th inch, of bees wax. This is so when I sculpt it will keep certain areas from being sculpted to thin ie; the fingers. I just melted it in the micro and poured it over then. The next step is getting some clay on them. I really am ready.
001_zps888b84f2.jpg

002_zps5f187ab0.jpg

004_zpsb0c1a1ea.jpg

005_zps91f42242.jpg
 
Very much worth the wait.  You have been on this build for a long time and I have been following.  Not only is it great to watch and learn, but to know that when it's all said and done, I will get to see a true monster that has come to life thanks to your hard work.  Bravo for all the effort you have put in so far.
 
I got some clay on one of the hands just to see if my idea was workable and looked ok. I will be shaving it down a bit but I want strong hands and a bit gnarly to match the feet. 
001_zps103a9d04.jpg

002_zps89eb6837.jpg

003_zpsa0419b42.jpg

004_zps629a4072.jpg

005_zpsff426ea5.jpg
 
Thanks George. How is the screamin little one? Here's what I decided to do on the finger nails/cups.

roughed in nails.
002_zpsab281e13.jpg

001_zps23a3885a.jpg

 the final look of the nails.
008_zpscb6f1efe.jpg

009_zps3479bde7.jpg

010_zpse54c3f0a.jpg


I know this seems a little crazy but now I have to carve away the clay from around the nails so I can cast them in resin then put them
back on and finish the sculpt.
011_zps6974e388.jpg

012_zps3a7809f6.jpg

013_zps34fc7f79.jpg


You will notice how off center it is. If you look back at my sketch of the hand I did this on purpose to bring those 
2 fingers closer together. I know it sounds weird but I think it will work.
001_zps468ad7f2.jpg

014_zpse468d9b6.jpg


The other hand will be a little easier as I will skip this sculpting/carving down step and just sculpt the nails separately 
by copying the look of the other hand with the cups in place before the clay is added. Does that make sense?
 
Alright after careful consideration and a word from ptgreek I decided to tone down not only the length of the fingers but also the diameter.
Here are some progress shots of the finger cups. These are the shorter versions. The fingers are still thick.
001_zps840c7491.jpg

002_zps1c2eb462.jpg


Here are the cups ready for molding,
003_zpsb33d08ee.jpg

004_zps2f52e37f.jpg

005_zpse547613f.jpg

006_zpsa23134db.jpg

007_zpsd2a1310f.jpg


I colored the resin black, which ended up grey which is better than white. I poured the resin in the mold then just
pushed the cups back in on top of it.
011_zpsa8075007.jpg

008_zps3fa16640.jpg

009_zpsb8418e60.jpg

010_zps9098f058.jpg


Here I am starting to shave down the fingers and find the look I like.
012_zps9012a604.jpg

013_zpsd86d9a53.jpg

014_zps130c9778.jpg

015_zps449dd33e.jpg

017_zpsc7123239.jpg


This is pretty close to the basic shape I'm going with, well unless I decide on something else.
018_zps71aa3ad7.jpg

019_zpse0ba7dcb.jpg
 
Back
Top