Stargate Horus- animatronic!

Honus

Sr Member
I just started working on this project this weekend. I always try to push myself to do something different every year for Halloween so given the complexity of this project I figured I'd better start a little early this year. What started this is that I won a MAKE microcontroller in a Halloween contest last year ( I made a Boba Fett costume out of cardboard)-
http://www.instructables.com/id/EYA7U14EM9ETVPKGR4/
I had a bunch of old servos so I figured what the heck why not.......

Here's what I'm going for
Horus.jpg



It will be intended as a Halloween costume so I'm not too worried about screen accuracy- however I do want it to still look presentable. My budget is spend as little as possible as per usual. The costume will be made mostly from blue foam and cardboard too keep the weight and cost down.

I built this test rig for the head just to make sure the servos would be strong enough to move everything. I tested it with my regular radio and so far so good. The motions for the head are up/down, tilt right/left, swing right/left, have the "fans" move up and down and have the eyes light up. The head attaches to the long brass plate.
There is a test video here:http://www.youtube.com/watch?v=HyCSuTtODlM
Animatronic2s.jpg

Animatronic1s.jpg


Here's the controller
mck_glamor_320.jpg


Movements will be grouped together to simplify things: up/down movement will be grouped with the fans and as the head shifts left/right it will tilt accordingly. The controller will be wired to the servos using flex sensors on my arms to control inputs- at least that's the plan! Time will tell how well this will work.... it's my understanding that flex sensors lose resolution with long lead wires so I'm trying to keep everything as short as possible. I'm an electronics newb so I'm figuring out things as I go along....

I've got a looong way to go.....:wacko
 
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EEK... that lovely, slender, sleek and exquisite headpiece on that bulky, puffy and nasty looking armor from that horrible tv series.

I can understand you wanting to go with the tv-series armor due to the probable colder temperature at the time of Halloween... and the project looks promising.

Sorry... just can't get over the armor concept changes occurring in the transition from movie to tv-series... :confused
 
I definitely like the movie version better as well (not to mention it would be easier to make)- but I live in Colorado and it gets pretty cold on Halloween! They only had the Horus costume in a few episodes on the TV series- the armor is the standard Jaffa armor used on the TV show. As for the TV series- I love it ( I have seasons 1-9 on DVD), but it hasn't been as good since Richard Dean Anderson stopped appearing on a regular basis. Only nine episodes left for SG-1....
 
Got my animatronics up and running- there's a tutorial and movie here:
http://www.instructables.com/id/EH2BKVEF1U9XT76/
Right now everything is controlled by flex sensors mounted on a glove but eventually I'll have them mounted on my elbows so everything will be completely hidden- that way when I grab my staff weapon and move it around the head will move around and the eyes will light up. I just wanted to make sure at this time that I could make the sensor leads long enough so that I would be able to use a sensor glove for future animatronic projects- like a Predator.

I was also mentioning to one of the guys over at Jaffa Legions that a two axis accelerometer would also work- tilt your head forward and the head looks down, tilt to the side and the head looks to the side. Using a sensor like this would allow you to make the original movie costume- no wires showing.

The way I have it set up right now is that the eyes will light up only when the head is tilted all the way down. The movement of the fans on the side of the helmet will track the up/down head movement so that the fans rotate upward as the head rotates downward. It's all really pretty easy to do and doesn't require any programming.

RedEyes.jpg
 
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