Small-scale TOS Shuttlecraft

Eric Ardros

Sr Member
RPF PREMIUM MEMBER
This past weekend I managed to finish up a small scratch-build project; a TOS Shuttlecraft I did up to help out a friend with a project of his own on another prop board. I made a quick stop over at the hobby shop here in town and procured the base materials I'd need for this scratch-build (PVC foam board, styrene rod) and immediately got to work on drafting a set of schematics based on the dimensions he gave me.

Based on just a few screen caps, and some reference pics of the original full-scale filming model (after it had been left to decay in an old RV dispoal lot), this is what I drafted:

TOS Shuttlecraft -- Concept Sketch

The blacked-out areas on the sketch in the top-right corner are there just to give everyone a better idea of how this l'il piece will look with the lip on top and the recessed underside at the rear.

After closer examination of those reference pics I used, I realized I'd have to add a couple more angled sections at the back where the main engine is located, so that was one detail area that had to be "tweaked" a bit:

TOS Shuttlecraft -- Revisions

Aside from the two additional angled areas at the rear, there's also a little bit of a lip on the underside of the shuttle. I was able to simply cut/carve that out of the PVC foam board. Not at all hard, either.

Having pretty much eye-balled it, I think I have it pretty much down in terms of proportions and details, with just a little tweaking here and there. This is pretty much in scale to the five-foot Enterprise filming model that was used during production of the series.

I have to say this was by far the most complex small-scale scratch-build I've done to date (the custom Commbadges and Cortical Stimulator I'd previously done up were simple by comparison), but even so I enjoyed the challenge. Gave me a good chance to brush up on my skills, lol.

Not only that, but before packing it to go to my friend I compared it directly to the schematics I'd drafted and was pleased to see I'd managed to build it to exacting standards of what I'd drawn up. Understandably, I take pride in making each of my scratch-builds that precise to the actual conceptual sketches I draft for these pieces.

Sadly, I don't have any pics of the actual piece I built to post here yet, as I didn't have the use of a digitial camera, but once he receives it in the mail for molding/casting he'll take a bunch of pics of it and send me a set via e-mail. Then I'll be able to show it to all of you and get your feedback on it... ;)
 
Wow... it's been over four years since I've visited this thread. Talk about a necro-post, lol. But hey, it's my own topic, so whatever.

Anyway, I'd never gotten around to posting any pics of the 2" molding master I'd done for a member on another forum, so here are a few:

http://img94.imageshack.us/img94/7568/img3810d.jpg
http://img135.imageshack.us/img135/2200/img3811ai.jpg
http://img199.imageshack.us/img199/7233/img3812to.jpg
http://img153.imageshack.us/img153/4944/img3813.jpg
http://img64.imageshack.us/img64/9680/img3814ct.jpg
http://img193.imageshack.us/img193/9859/img3815w.jpg
http://img153.imageshack.us/img153/827/img3816m.jpg
http://img840.imageshack.us/img840/1207/img3848s.jpg
http://img153.imageshack.us/img153/2361/img3849.jpg

I apologize for the quality of the pics; at the time I'd made this small piece, I didn't have my own camera, so I had to rely on the fellow to take some pics for me.

From what can be seen in the above linked-to pics, the job I did on it wasn't too bad, but it certainly could've been better.

Since then I've learned quite a few things since then on how to better construct such a small-scale piece, and also have a better knowledge base regarding the details of the original filming model.

As such, here are just a few WiP pics of the new small-scale shuttlecraft I'm working on:

http://img88.imageshack.us/img88/1797/dsc01061y.jpg
http://img98.imageshack.us/img98/953/dsc01062d.jpg
http://img41.imageshack.us/img41/2558/dsc01063f.jpg
http://img838.imageshack.us/img838/6225/dsc01064o.jpg
http://img819.imageshack.us/img819/1301/dsc01065as.jpg
http://img217.imageshack.us/img217/6015/dsc01066gg.jpg

The main hull is mainly finished now; pretty much just have the nacelle/pylon assemblies to do.

Now, compared to the pics of my first attempt, clearly this one is a HUGE improvement over the first, lol.

This one is more in scale with Steve Neill's half-scale five-foot Enterprise, measuring 1 3/4", and despite its diminutive size is still chock-full of detail.

You can see for yourself the three forward viewports, the etched lines showing the side door, the properly angled roof and the recessed engine housing section at the rear.

This scratch-build has pretty much all of the same major details as the in-progress studio-scale TOS shuttlecraft I'm currently working on, except a helluva lot smaller.

I have to say, I'm much more pleased with this one than the first attempt I'd made for that fellow four years ago.

I know this is over four years late in coming, but nonetheless I wanted to share my progress and the improvements I'd made over the first build.
 
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There's a bit of a difference between PVC foam board and foam core board in that PVC has a higher density to it, so it's not as soft to cut through.

The material I used this time for the main hull is called sentra, which is pretty much the same as the PVC foam board I used for the first build.
 
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Thanks, Maelstrom :)

I've just been chuggin' along with this, so here's some further progress shots of it for you to see (first the sub-assemblies, then all of it put together):

http://img84.imageshack.us/img84/1036/dsc01074n.jpg
http://img38.imageshack.us/img38/8408/dsc01075lh.jpg
http://img16.imageshack.us/img16/8145/dsc01076ob.jpg
http://img707.imageshack.us/img707/9519/dsc01077kd.jpg
http://img837.imageshack.us/img837/6079/dsc01067mz.jpg
http://img715.imageshack.us/img715/2469/dsc01068ly.jpg
http://img221.imageshack.us/img221/2843/dsc01069t.jpg
http://img51.imageshack.us/img51/386/dsc01070gz.jpg

I wanted to emulate the major details present on my 22" studio-scale shuttlecraft build as best I could, so I added the slight "lip" running along the center of the hull.

I designed it so the nacelle/pylon assemblies will have a slot to slide into for ease of assembly without having to try and place it correctly.

Although it can't be seen in the above pics, I also took the liberty of adding the recessed step in the port nacelle beneath the side hatch, something I'd never done with my first attempt.

I'll add some more primer to it so I can show off that detail better.
 
Oh, look! Yet more WiP pics to post! :lol

http://img204.imageshack.us/img204/7362/dsc01078s.jpg
http://img146.imageshack.us/img146/1628/dsc01079n.jpg
http://img811.imageshack.us/img811/5030/dsc01080t.jpg
http://img30.imageshack.us/img30/4387/dsc01081cn.jpg

Even though you still can't clearly see it in the above pics, the little recessed step is there on the port nacelle.

You can just a bit of a shadow in the second pic. Gotta figure out a way to make that detail come out more.

Still have to smooth the roof a bit, same with the recessed engine housing, but after that it'll be pretty much done.

I don't have any skills at making graphics/decals, so I'll have to think of some other approach.
 
Update (sort of):

It appears I may have to redo the portside nacelle, as the pylon/strut attached to the "wing" isn't quite as long as the starboard assembly, and so the whole thing lists a bit to the left. WiP pics to follow.
 
Well, I know it's been a while since I've posted any progress on this here, so this has been a long time coming :p

Still haven't redone the port nacelle/pylon sub-assembly, but I've done one better: I redid the Shuttlecraft itself :rolleyes lol.

Reason being, only after I'd gotten as far along as I did with the last one did I realize it was a little too big to truly be in scale to a half-scale Enterprise. So, that meant I had to completely rebuild it.

I've been really busy the last couple weeks, so I haven't had a chance to do anything more in that time, but here's where it stands completion-wise (previous attempt shown next to it to show size difference):

http://img192.imageshack.us/img192/7325/dsc01135p.jpg
http://img8.imageshack.us/img8/608/dsc01137n.jpg
http://img836.imageshack.us/img836/5770/dsc01136ad.jpg
http://img98.imageshack.us/img98/3554/dsc01139bm.jpg

The following pic shows how the Shuttlecraft is now in line with my small-scale schematic:

http://img339.imageshack.us/img339/2127/dsc01138f.jpg

And this last pic demonstrates how I was able to utilize the existing nacelle/pylon sub-assemblies (keeping in mind the port side one still has to fixed):

http://img545.imageshack.us/img545/1806/dsc01140y.jpg

The plan is to have this piece all done up by the end of the weekend (yay for no out-of-house plans! lol). Stay tuned :cool
 
Here are the final WiP pics of this itsy-bitsy scale build:

http://img98.imageshack.us/img98/4777/dsc01150gi.jpg
http://img535.imageshack.us/img535/7936/dsc01151ik.jpg
http://img560.imageshack.us/img560/7646/dsc01152xe.jpg

All that's left to be done is go about getting some decals custom made (already got all the necessary measurements for the decal placement locations), apply some paint and she's done.

Of course, that won't be the case for this specific piece. This one is being packaged up to be shipped to its intended party tomorrow.

Next up, I'm going to have a go at doing a half-scale Shuttlebay interior to go with this, but more on that in another thread :)
 
Darn right it's tiny! Measures in at only 1 9/16" :lol

Thanks, btw. I'm rather proud of how well it turned out. Both the previousl and final attempt are a huge improvement over the first one I did years ago.

Helps that I now know much more about the original Shuttlecraft in terms of details and proportions. R&D is always a good thing when it comes to this hobby.

If you're going to do it, then you may as well do it right the first time.

This now makes the third small-scale Shuttlecraft I've built. I think I'm getting pretty good at it by now, lol.

Here's one more pic showing the Shuttlecraft going into its box early this morning for shipping to its recipient before work:

http://img200.imageshack.us/img200/367/dsc01153g.jpg
http://img819.imageshack.us/img819/8301/dsc01154sz.jpg

The nacelle/pylon sub-assemblies are wrapped in an excessive amount of bubble wrap to avoid any possible breakage, due to their inherent fragility.

I decided to send both the final and previous builds to the recipient, so that they can choose which one they want to use.

Anyway, that's it for this project. I just have to get the correct measurements so I can then take a stab at doing up a half-scale Enterprise shuttlebay to go with it :)
 
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Well, I just got word via PM yesterday the Shuttlecraft arrived safe and sound in California. Nice to know the Postal Service came through for me.

We all know how they can be sometimes :p lol

Steve thinks I did a great job and my pictures didn't do it justice. Always nice to hear nice things about my work (I do try) :)
 
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Thanks! Just saw them showcased yesterday in Part 32 of Steve's WiP video series, and to say I was excited is an understatement.

This is the first time where my handiwork's been showcased, so it was a pretty kewl moment for me.

I'm just pleased he was happy with the end result of my efforts. It's not a major part or anything, but should add a neat little novelty piece to his kit.

One thing I noticed is that his camera really did a much better job of picking up the details on it than mine did. Might have to invest in a new one, lol.
 
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