Sif (The Dark World) - Completed (Mostly)

andveryginger

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On Pinterest, I've started a board to collect costuming possibilities -- things I think of and see throughout the year that I usually go, "That's cool!" and then forget about when it comes time to working on DragonCon projects. Late last year, after seeing Thor: The Dark World, I added that version of Lady Sif to the board, figuring it was a "if I get to it" project. Then I saw Dark World again on a recent flight, and decided, "Yeah, I think I want to do it." That led to a board of her own, more research, plotting, strategerizing, and purchasing materials.

I started with a high-res image, marking it up with thoughts and ideas for construction of the armor:

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Having done that, I figured I might as well start patterning the armor. And, while I could have gotten more accurate and wrapped myself with duct tape, I tend to fly solo on these projects, so I had my dressform stand in. I'll have to add a bit to the waist (I'm a bit thicker than she is these days, though the circumference is just about right), but it's a good start:

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I'd started to color-code the sections. Between starting and finishing, however, I've had to go out of town, so I'm hoping I can sort it all out when I go to cut it off of the form later this week.

I'm still debating how best to construct the shoulders and neckline. It's fairly clear from the detailed images that the back plating is attached to the molded leather that rounds over the shoulders and attaches under the breastplate near the collarbone. I've found a corset pattern which has similar lines, attaching to an an underbust just under the arms, but laces up the back. On the other hand, most costumes have simply made an underdress or shirt with the appropriate lines, simply wearing the armor over it. I must admit that I lean toward this approach -- it's simpler and won't require me to purchase more, sturdier (and more expensive) leather.

And I have purchased leather for this project: A lighter weight lambskin that will be easy enough for my sewing machine to sew; I'll be adding an interfacing layer and lining to give it strength and weight. I've purchased about 15 sq ft of the stuff for a reasonable price... working on the assumption that I would be making an underdress to wear with the armor. For now, I'm expecting to pattern it something like the Assassin Bodice from Ravenswood Leather. I'm hoping to draft the pattern next week... once I cut the armor pattern off the dressform.

For the maille portion, I've purchased two different types of fabric -- one, an athletic mesh I'll need to paint, and another a "harlow sheer" that is a wide weave of silver, black, and almost flesh-toned threads. It's actually designed for curtains, but, from a distance, it looked pretty good. The decision on this will be made a bit later, as things take shape. For now, here's a fabric porn shot:

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This particular skin is a shade lighter and has a slight tonal difference from the rest, which are almost perfect. It was a difference I didn't really notice until the photos and laying all the skins out together. I might have to go back and order another, closer in color to the others.

Yesterday, I started playing with my sewing machine and some construction methods. I know that I will need some sort of template for the scroll work on the armor, and that there is a raised ladder stitch (also seen as a blanket stitch) on the skirt panels. My machine has a few decorative scroll stitches that might work for the scroll work, and a ladder stitch that I thought might be useful for the skirt panels.

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The top scroll stitch may be a good option to help design the scrollwork on the armor. For the ladder stitch, the top left is looking like the best option. It's fairly wide, and allows me to thread both my needle and some satin rat tail cording through the back, keeping it raised.

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Overall, a challenging project. I'd love to get it done for ComicPalooza in Houston, but I'm simply not going to have the time... and I'd rather do this one right. Even DragonCon might be pushing it at this point, as I've also got a Jedi and Tauriel I'm working on. We'll have to see which ones survive the crunch and make the suitcase!
 
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Re: Sif (The Dark World) - WIP

Awesome start. I'm working on this costume too for my daughter. Can't wait to see your progress!
 
Re: Sif (The Dark World) - WIP

Thanks! =)

I spotted your WIP thread the other day, as I was researching. Thor, Loki, and Fandral are adorable so far! Can't wait to see how the rest of them come together, too!

Putting mine aside for Star Wars Day, hopefully to get started on my Jedi. Almost done patterning the armor on the dressform.... which is good. The duct tape has to come off before I can drape my Jedi robes!
 
Re: Sif (The Dark World) - WIP

Okay, so... Things are progressing slowly, but they are progressing. I recently found myself back home a bit unexpectedly. My patterning work for the armor was back in Canada, so while I waited for it to be shipped, I started work on the sword. I started with a "scale" (or really close to it) drawing of what I wanted the end product to resemble. I then blew up the drawing so that it was life size, and cut it out.

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I then cut a foamboard core, covering it with layers of craft foam. For this, I made sure to grab one of the rolls of foam available from Michael's. It allowed me to cut the whole blade from one piece and avoid any seams. For the grip, I cut 6 inches of 3/4" schedule 40 PVC. It was filled with spray foam and a wooden dowel in the center to provide a means of attaching the blade. The sword has to break down for travel, after all!

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I then sandwiched the foam between two layers of worbla, embossing some of the designs with plastic sculpting tools.

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There were some details on the grip that I wanted to capture, so I used more craft foam layers to emulate some of the gold/bronze and the leather detailing on the grip. Using the flat of a hot knife, I was able to smooth the seams. Once that was done, I wrapped it in worbla as well, and pieced things together.

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The overall shape still wasn't quite right to me, and there was the pommel to think about. I dragged out the Dremel and the hot knife, cutting away at the blade, then added detail to the pommel. I was much happier with the results, even if it's not entirely screen accurate. =)

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Tonight, I started the painting process, adding three layers of Rustoleum filler primer. It's doing an okay job. I'm still contemplating grabbing some wood filler -- especially for the blade, where I really need things smoothed. Still, after a wet sand, the process isn't looking too bad. A trial run with 5 or 6 layers had things pretty smooth, so tomorrow might tell the tale.

In the meantime, I drafted up some ideas for tackling the skirt, and my supplies arrived from Canada. Now to just find the right motivation to get them out of the box and get going on the vest and skirt!
 
Re: Sif (The Dark World) - WIP

It's been a busy few weeks for me, dealing with some personal issues...which means I haven't gotten as much done as I would have liked on any of my costumes. I have, at least, gotten my "secondary" sewing room operational. I'm hoping this will lead me to get started on more of the "softwear" this week.

I've had the rough pattern for Sif's armor drafted for about a week now. I finally took time on Friday to trace it all out properly and begin considering how I was going to do some of the details -- namely the inset leather and scrollwork. Here, you can see the front pattern pieces, as drafted. I'll need to add a few inches to the left and right sides in worbla, but over all, I'm happy with it:

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And the back:

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With that done, I started testing some construction methods with some of the worbla left over from the sword:

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The left picture shows some tests for the front. The red and silver test (sort-of) shows how I want to do the leather inset, simply cutting the foam so that I can attach a layer of leather in the resulting valley. It seemed to work well enough. Just have to figure the best glue to use. I'm currently thinking Goop.

The other sample shows the result of 1/8" rat tail cording glued down to the foam in a pattern. I think this will work well for some of the front detailing, especially when combined with proper shadowing and highlighting with paint.

In the picture on the right, I used an attachment on my hot knife to burn channels into the craft foam, then layered the worbla over it, using some curved-edge sculpting tools to press it into the creases. It didn't turn out too badly, but I'm still contemplating whether or not I want to use this particular method. The paint job here, as with the others, was just a quick why-the-heck-not run.

On the sword, I did finally opt for a skim coat of wood filler, and I'm much happier with the smoothness on the blade. I sanded it down again, then added another 3 layers of filler primer, and sanded. I then added 4 coats of wood glue (I used the Gorilla Wood Glue -- most everything else was far too thick to brush on with good coverage), sanded, and am contemplating another layer before the first coat of dark silver/pewter base paint. For the grip, I've only used the filler primer, wet sanded, and then coated with 2 coats of wood glue. Currently contemplating ordering another lambskin hide to ensure I have enough leather left over to wrap the grip, as I can't quite get the paint color where I want it.

I haven't gotten an up-to-date shot of the sword progress, but this is what it looked like after the wood filler and sanding. It got a bit thinner than I'd like in a few spots, but that was remedied by the filler primer and more sanding. (Ugh.)

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Unfortunately, it's a rainy afternoon here in Texas, so more (spray) painting is out. It may be time to work with the craft foam base for the armor. Or finish drafting up the patterns for the under vest and skirt.
 
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Re: Sif (The Dark World) - WIP

Thanks! Been a busy week, searching out fabric for a Corellian Jedi costume; making the hard decision to put my Tauriel on hold; and modifying patterns for Sif and the Jedi. I finished the mock-up of the Sif bodice yesterday:

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I need to lengthen the hem a few inches in addition to some seam tweaks along the way, but I'm pretty happy with it. I completed the alterations to the pattern today, and am hoping to dive in tomorrow.

Once I finished with the mock up yesterday, I decided I needed a break from the sewing room, so I opted to work on the armor a bit. I started prepping the craft foam base for the worbla sandwich:

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This is just part of the top front breastplate; I've got just about all of it and the backplate done. I still need to draft out the pauldrons/spaulders, and decide whether or not I'm going to do more screen-similar boots. At present, I'm torn: I have a fabulous pair of Son of Sandlar boots with red trim and triskelion buttons that will match the costume well, and I've also found a pair of Steve Madden wedges that, with armor added, will be very close to screen accurate. The Sandlar boots are, by far, the more comfortable option; the wedges are okay, but might not survive the many miles of DragonCon well. You can see the two boots below. The pic of the wedges won't go upright for whatever reason. Augh.

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And that's it for this Saturday. Time to go be social and kill some pixels!
 
Re: Sif (The Dark World) - WIP

My vote is for the Sandlar boots. They are amazing, wow! They look completely perfect for the costume (I'm not a huge fan of the fact that women fighters are almost always put in heels!), and I always vote for comfort! I've seen far too many women limping around cons in uncomfortable shoes! Go for the awesome, badass flats. :)
 
Re: Sif (The Dark World) - WIP

Oh, nice Wolvie, Yrlen! =D

I'm definitely leaning toward wearing the Sandlar boots. While I'd like to be more screen accurate, I think they'll be much more comfortable in the long run. All the better to wander the con!

So today was pretty productive. I managed to get the bracers and the backplate constructed and shaped. Both will still need detailing, but it still feels pretty good to get some of the first obstacles out of the way.

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Because I've drafted the breastplate in two pieces, I'm thinking I might need one more sheet of worbla. Ugh. Will take the time tomorrow to measure it out and see for sure. In the meantime, I've got a couple of things off the list, and can start working on the under dress as well.
 
Re: Sif (The Dark World) - WIP

Constructed the top portion of the breastplate today, as well as the armor "skirting" for the back. Kind of a pain to shape them on my dressform, but it seems to have worked out okay:

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Definitely need the buckles to pull it in on the sides, but not bad. I'll need to figure some means of wearing the panels, probably by attaching them to the skirt, so that they will lay properly beneath the backplate.

With all that done, I then moved on to the top portion of the breastplate. I'd already prepped the foam, so today was cutting the worbla and forming it over the foam. I'm really happy with it!

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Have some errands to run tomorrow, but hoping to shape the top portion, and then get the bottom portion built. It's looking like I'll have enough worbla for the armor build at this point, but I'll need another sheet for the shield. Then again, I'm still working on the template for the detailing, so I can wait for the package to arrive. I've got plenty to keep me busy in the meantime. =D
 
Re: Sif (The Dark World) - WIP

Fully awesome progress. I hammered out a replica shield earlier this year. I might still have the CAD file I drafted for the pattern, if you want it.
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Re: Sif (The Dark World) - WIP

Thank you! It's been slow and a bit tedious in a few places, but I'm very happy with how things are shaping up. I've got some travel coming up, so I hope I can get this stuff done in time for the con.

In researching the costume, I actually watched the vid of your process and was jealous! Your shield turned out beautifully, even if you didn't have quite all the "precision" tools you needed. Really nice job.

I'd love to have the file; my PaintShop-fu is rusty, and the template is taking forever to draft. (It also doesn't help that my skills are more in sewing than graphic design...) Is it an actual CAD file or another format?

Thanks!
 
Re: Sif (The Dark World) - WIP

Really excited about the work on this, especially the process you used for the sword.
 
Re: Sif (The Dark World) - WIP

Really excited about the work on this, especially the process you used for the sword.

Thanks! It's turned out fairly well, though I suspect I'll never be entirely happy with it, as I'm too aware of the faults. I still have to get back to painting it. ::sigh:: So much to do and so little time!

In the interest of checking off a few more ticky boxes on my to-do list, I took a few minutes this evening to shape the top portion of the breastplate. It's not perfect, but I think it's about as close as I'm going to get. I'm afraid that if I mess with it anymore, I'm going to screw it up, and I have no desire to start over or have to redo major portions! It's not entirely screen accurate, either, but it does look good, and I'm going to be satisfied with that. Lots of lessons learned on this... a very definite improvement from my first experiences with worbla.

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For the scrollwork details, I've picked up a few things to try as templates -- some scrapbooking stickers I plan on copying so I can scale up or down, as well as some pretty embroidery patterns my MIL was kind enough to run out for me on her machine. I'm not sure just yet which will work better; I expect to make a better determination once I've seen them printed/copied and can compare them. I'll use some of the scrap leather left from constructing the under vest and skirt to line the inset portions of the breastplate.

Tomorrow, I should finish the lower portion of the breastplate. I hope to move on to the front hip plates, maybe paint a bit on the sword -- provided the Texas weather cooperates. Our daily afternoon thunderstorms have been pushing me to work on other things!
 
Re: Sif (The Dark World) - WIP

::sheepish smile:: Thanks, y'all. It's definitely a labor of love... and something to keep me busy. =)

Today, I did finish about 90% of the lower breastplate, and then shaped it over the dressform:


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The angle here isn't great, so it doesn't show a majority of the corset-like shaping. If I were to do it over again, I might cut the side panels from two parts so I could achieve a better curve, or just leave the craft foam out of it: While the worbla itself does wonderfully with curves, worbla reinforced with craft foam doesn't mold on the curve quite as well. In this case, the foam has been good to add some extra depth, but shaping to fit has been somewhat disappointing for this curvy gal.

I'm also running low on worbla, so I'm hoping to eke out the "belt" portions for front and back out of the scraps, and use the sheet I just ordered for the shield. I should know, one way or the other, by tomorrow afternoon. At least the shipping has been quick so far!

I've almost worked up the nerve to cut the leather for the under vest. Almost. =)

EDIT: Also wanted to add a little detail shot -- the red leather insets have a bit of a bezel around them that I was afraid I wouldn't be able to replicate easily. Using the flat of the hot knife, I was able to soften the edges around the bottom of the inset and shape the softened material into a bezel:

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Now I wish I didn't have to wait till the paint was finished to get the leather insets done...
 
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Re: Sif (The Dark World) - WIP

Thanks! No real updates for the past couple of days - - had a few things to get done around the house. I did manage to get a layer of Rustoleum "Flat Soft Iron" onto the blade of the sword, and I think it will work great as a base for the brighter silver/titanium colors. I've also ordered another sheet of worbla so I can get the pauldrons/spaulders done while still having enough left for the shield.

Hoping to have most of the basic construction on the armor done this week. I may also have to cut the pattern for the bodice and skirt so I have a better idea of what leather I'm going to have left, too. Going to need some scraps for connecting a few of the plates at the hips to maintain some flexibility and a bit of screen accurate movement.

For tonight? Tonight, I kill pixellated mechs!
 
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