Pacific Rim : Jaeger Pilot suit - WIP - slow and steady, piece by piece.

Sorenzo

Well-Known Member
Frickin LOVED Pacific Rim, haven't enjoyed a movie so much in quite a while. I'm flat out working on other commissions but I always like to have a couple of 'distraction' projects on the go.

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I've decided that I'm going to build the Jaeger Pilot suit, the level of detail is just incredible, so many amazing features, I simply NEED to have one. Its going to be a slow build, probably over the next 9-12 months, but I'm going to do it bit by bit, as and when I can (until somebody commissions me to build the full thing, then I can spend all my time on it)

I will be using a combination of processes, scratch builds from what ever I have lying around, CNC'ing and 3D printing when I can afford it. There are so many elements to the suit, and I want to try an recreate them all as accurately as possible.

Any suggestions, information, criticism (constructive please) would be greatly appreciated.

Starting out with the shoulder pads, one of my favourite pieces of the entire suit. I started this about a day after the movie dropped here in the UK, and I've made a bit of progress on it, so I'll get you up to speed as quickly as possible.

Had bugger all cash to throw at it, so it was started as a budget scratch build. I drew up some CAD files and used tom to create a MDF base. This was then filled with foam board and sanded back to reveal the basic shape of the pad.
At the time I was renovating my apartment and was installing rigid board insulation. I took a piece to the workshop to play around with. It was nasty as hell, full of glass (respirator and goggles worn,of course) but it cut, sanded and took resin and Bondo well. It is not as nice to work with as modelling foam or tooling board, but it cheap as hell in comparison.

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Once happy with the shape I coated it with a layer of fibreglass, using the matting paper to keep it relatively smooth. Once cured, it was robust enough to take a skim of bondo. Couple of hours of sanding and it was nice and smooth.

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Next up was creating the trim. I split some PVC pipe down the middle, the using the heat gun, carefully heated the pipe so it became flexible, the wrapped it around the piece fixing it with superglue as I went. It worked a lot better than I expected to be honest.

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I've been following this on Flickr and Tumblr, it's great to see them all in a thread. I reckon this will be a superb piece, your work is always top-notch :thumbsup
 
I've been following this on Flickr and Tumblr, it's great to see them all in a thread. I reckon this will be a superb piece, your work is always top-notch :thumbsup

ah brilliant.
You'll forgive the lack of progress of late, but now i'm hoping I can spend at least a couple of hours a week on this and other bits of the armor.
 
The corner pieces I created using Bondo. I'm quite a fan of sculpting with it, it's cheap and easy to work with once you get used to it. Would have been much easier using a epoxy, but like I said, this is on a budget.

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I bought in some Worbla to see what all the fuss was about. Decided to try it out creating the emblem. Worked incredibly well. Such a versitile product, I can tell that I'm going to have a lot of fun with it in the future.

I used a template to cut the pieces out, then heated them to attach them to the curved surface, whilst also smoothing the edges.

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Very good start and eager to see the rest of the WIP coming together. Are you going the vacu-form road or fiberglass?
 
wicked. I love the art direction in Pacific Rim as well. Can't wait to see the rest of this build. I may be making one of the Jager pilot suit helmets.
 
Very good start and eager to see the rest of the WIP coming together. Are you going the vacu-form road or fiberglass?

Not fully decided yet. Possibly a mixture of both, depending on the part. I really am just making it up as I go.


wicked. I love the art direction in Pacific Rim as well. Can't wait to see the rest of this build. I may be making one of the Jager pilot suit helmets.

Thank you. I'm hoping to start the Helmet next month too. Got 2 helmets on my bench right now that need finishing first though.
 
Nice solid work so far! I have yet to try worbla as well and it seems pretty user friendly.
 
Yeah, ever since I saw the movie I've been waiting for someone to build that. It looks nice so far and I am looking forward to more progress shots. *subscribe*
 
Yeah, ever since I saw the movie I've been waiting for someone to build that. It looks nice so far and I am looking forward to more progress shots. *subscribe*

Thank you very much. I'm hoping to give this a lot more time in 2014.

Looks promising. This will certainly be a lot of work! What material are you going to use for the face visor?

The visor will most likely be a Pet-G vacuum formed piece. I'm contemplating attempting a double skinned visor so I can recreate the gold fluid draining that you see at the start of the movie. I love all the automation on the helmet in that scene, Ideally I would like to have a version with all these features.
At the moment it is but a dream.
 
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