Need help: acrylic robot head, doctor who clockwork

Kestre

Member
I'm trying to approximate the clear acrylic head from Girl in the Fireplace, Doctor Who, clockwork men:
whoclockdroid02.jpg

whose photo actually comes from an rpf thread from a long time ago.

I have been trying to use two acrylic hemispheres (60 gauge) of different diameters: bend them into oval shapes. My kitchen oven is gas, so I can't use it, and I haven't tried the toaster oven. A heat gun causes inconsistent and spotty heat, giving me warped plastic. I don't have a thermoforming machine.

It doesn't need to be exact, but it needs to be passably similar. How would you guys do this?
 
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