My Groot Build - Pic Heavy (and three questions)

AZ Groot

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I've been wanting to try this build for a couple years and finally pulled the trigger. I followed along with Groot - foam build - WIP - Pic Heavy and made a few minor adjustments.

I started on Oct. 4 and finished it on Oct. 26. So 3 weeks later and $230 on material, here is my Groot build. I am planning to do some more work on the face but am pretty happy with it overall.

After wearing it at a costume party, I have 3 questions that I was hoping I could get answers to:

1. I used a glue gun to attach the foam to the clothes and found that it is coming off in some places. Is there a better adhesive that I should be using on the repairs?
2. The paint is falling off the pipe insulation in some places and seems to just be cracking off where the foam flexed. I used Rust-oleum 2x spray paint and don't mind doing touchups but is that paint my best option?
3. I haven't put anything inside the mask to get it to fit my head better? What is the best option? I read that a hard hat suspension may work.

I started with a couple thin sheets of hobby foam but I could only find the puzzle mat foam in black so I redid the face with the same black puzzle mat.
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The puzzle mat foam is black although it looks brown in the photos.
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Start of forearms
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Right forearm before dremel
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Left forearm before dremel
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Laying out the chest and stomach pieces before gluing them
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Front pieces dremeled and then glued
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Trying on the shirt with the mask. Later in the build, I ended up taking a heat gun to the mask to pull in the cheeks and make the face more narrow.
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A little more work on the face, still prior to heat gun and pulling in the cheeks.
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Completed front
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Completed back
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Here is one place that I deviated from the original build that I was following. My stilts are drywall stilts and I have to be able to reach them to lace up my boots and pull the stilt straps tight. So I left the kneed area empty on the pants and created knee brace types that I could velcro on after the pants and stilts are on.
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Knee brace #1
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Base coat of brown spray paint
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2nd coat of paint with light brown and then elmer's spray glue and moss
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Narrower face after heat gun
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Another modification I made was to leave the fly area open so I could use a urinal if needed. I created a velcro patch that I can put on and remove.
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Here is the completed build, hanging from bungee cords.
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I bought a wood pattern balaclava and compression shirt. The balaclava definitely came in handy as the back of my neck would have been showing otherwise.
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Looks great!
For repairing, Woodweld contact cement may work, and I think I have seen that recommended for foam projects, but please test on scrap as I have no first hand experience. I have had good luck with E-6000 bonding to most everything, but I have seen it react with materials, so I would recommend testing it on scrap first as well.
 
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