Bringing back an old topic, but it's mine so yeah.
I've recently been working my butt off on repairing the Proton Pack I originally posted about in this topic, as well as putting together one for my wife using a StudioCreations shell.
8/2012. Beginning to repair my Proton Pack shell. Photo before work began. I stripped it down completely. The proton pack shell was a flawed pull I got a discount on years ago from Javamonkey. Since that time the thin walled sections of it got pretty roughed up and cracked all over. I used styrene to repair the damaged sections.
My proton pack after extensive repairs and work.
My Wifes Studio Creations pack after a ton of work.
The bumper on her pack is only temporary until I can make or buy a better one. This one I made out of foam core board. I also, for both packs, made the colored wires by using clear tubing and spray paint. I also made the ion arms, the booster ladders, HGA's, N-Filters, and custom made alternative parts to use as the Clippard brass elbows. I purchased brass compression caps from Home Depot, drilled holes in the sides of them, stuck a clipped off piece of screw into them and slipped the tubing over. Looks good. The Ion Arms are made of plastic for sale signs and epoxy putty. The ends of the Ion arms are made from wood blocks cut to size and covered with Aluminum tape. I then painted over the ends and sanded off some of the paint for a weathered look. The "copper" tubing is actually just plastic tubing spray painted gold, but it looks good I think. I also attached the two halves of the Studio creations shell together to make it all one piece. I even custom made the Clippard valves, including the bases using epoxy putting and PVC pipe. I still need to add the tops and dull the shine a bit.
Comparison shot of the two. Still need to add the mother board to her pack and mount it to a frame.