Thanks to those with comments. I apologize for not responding soon, lol.
Ahh... this thread is so... old and dead. Sorry for resurrecting it, but I'm attending NYCC 2012 and I've pulled out this dusted up project to give it a finish and maybe some updates.
To do list:
Affix the tabbards (possible update the foam accents to plastic)
Cast Mask
Make/finish the hood
Maybe redo the faux chest buckles
Check the leather straps to make sure they didn't shrink (or that I didn't grow, lol)
I've started by making the mold for the mask, so I don't have to ruin the original one: