first welcome to the lair, the first thing is to introduce yourself in the introduce yourself Thread and read the rules, Also look around the lair, we have a tutorial section, which have everything you need to know about creating your own predator
You know, the original suits and all successive movie suits were made of foam latex. It takes detail better, and is softer and more comfortable to wear, plus does not really buckle. Buuuuuuuuuuuuuut, this will requiring different molds and baking. I was not sure what your budget was, but it might be worth considering.