MTB
Sr Member
Im going to D23 this year and wanted to build a Baymax 2.0 to wear there but with the expo next week I will not be able to finish it on time =( I of course will be finishing the costume and will be wearing it for Halloween and maybe even to Disneyland for the Halloween event there, but we'll see. Here is the progress of the build,

Here are the legs and cod all pep'd out. I also have dry wall stilts to wear for this one. I will be 7.5 almost 8ft tall.

About to fiberglass everything

I had my little helper do some of the work =)

Body and one shoulder done

Helmet

Here is everything but the abs all fiberglassed and drying.

Starting the bondo

again I had a little helper

Here is a quick suit up just to get the sizing for the abs

And here is where I'm at now. I just taped everything together to get a feel for the real size. And I have my little helper there so you can really see how big it is.
My plan is to have the fingers move, eyes blink, have the access port pop out with the chips in it, and have a tablet in the inside of the chest with speakers and play Baymax sound clips. Of course who knows what ill actually get done by Halloween but we'll see! Before anyone asks about the pep files I am not able to share them as I bought a 3d model from someone I found online and he did a ton of work getting them to work in Pepakura. Its not like the Iron Man or any other normal pep file. Its all one file and I have to go in and separate ever part one by one. Its not a perfect file like the others out there but im making it work.

Here is what the file looks like, then I have to find each piece and move it.

Here are the legs and cod all pep'd out. I also have dry wall stilts to wear for this one. I will be 7.5 almost 8ft tall.

About to fiberglass everything

I had my little helper do some of the work =)

Body and one shoulder done

Helmet

Here is everything but the abs all fiberglassed and drying.

Starting the bondo

again I had a little helper

Here is a quick suit up just to get the sizing for the abs

And here is where I'm at now. I just taped everything together to get a feel for the real size. And I have my little helper there so you can really see how big it is.
My plan is to have the fingers move, eyes blink, have the access port pop out with the chips in it, and have a tablet in the inside of the chest with speakers and play Baymax sound clips. Of course who knows what ill actually get done by Halloween but we'll see! Before anyone asks about the pep files I am not able to share them as I bought a 3d model from someone I found online and he did a ton of work getting them to work in Pepakura. Its not like the Iron Man or any other normal pep file. Its all one file and I have to go in and separate ever part one by one. Its not a perfect file like the others out there but im making it work.

Here is what the file looks like, then I have to find each piece and move it.