I actually just talked to a guy that used to do metal work and he gave me all the info I need to make my belt/holster better than the one you can buy for a couple hundred dollars. Can't remember the address. After the Gallifrey convention I'm going to start focusing on this costume completely and I'll probably have the belt done by mid April.
My first pair of Han Solo pants were simply dark blue jeans with red felt pieces glued to the side. I also removed the back pockets.
I sewed up the shirt and the vest. A real low cost solution to the holster is to pick up a drill holster from a local hardware store. They're priced as low as $10. A hasbro blaster could be modified.
OK, so I'm starting on my belt this weekend and I was hoping somebody would be kind enough to supply me with some pictures of it from the side so I can get a good view of the pouches on the belt and the shape of the holster. Thanks.