Green Lantern Kyle Rayner Battery Project **12/22/15**

Re: Green Lantern Kyle Rayner Battery Project Update 12/15 BONDO FILLING - Pics Poste

I have always wondered why they never made a full size Kyle battery. I can't wait to see it when it's done.
 
Re: Green Lantern Kyle Rayner Battery Project Update 12/16 PUTTY & SANDING **Pics**

I've been spot puttying and sanding now. Most of the pieces are finished. Now I need to primer them and do finishing sanding work. I also worked on the convex lense on the backside. I also started work (no pics yet) of the handle. Here's a few more shots from todays progress:
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Re: Green Lantern Kyle Rayner Battery Project Update 12/16 PUTTY & SANDING **Pics**

Oy, these handles are going to be tricky. It's not like I can make one and just reverse it. So I'm gonna to a sort of rib and spine kind of technique. Which means more acrylic laser cutting. Alot of work but in the end I think it will be worth it.
 
Re: Green Lantern Kyle Rayner Battery Project 12/21 **TO LIGHT OR NOT**

Building this as a one off would be easy, but do I want to build, mold and cast this as a light up piece? I'm not sure.
 
Re: Green Lantern Kyle Rayner Battery Project 12/21 **TO LIGHT OR NOT**

That is looking Amazing!! and with all the work your putting into it, You have to make it light up!!
 
Re: Green Lantern Kyle Rayner Battery Project 12/21 **TO LIGHT OR NOT**

If I do, I have to remake the back end and base piece if I'm gonna do it right. Damn!
 
Re: Green Lantern Kyle Rayner Battery Project 12/21 **TO LIGHT OR NOT**

Ok, I've decided I'm gonna make this light up. Unfortunately that means I have to get these two parts recut. Not a big deal. It's only going to set things back a few days. But when I go to mold and cast these I can install the lenses for the lights and electronics much easier. I've also decided to just do an on/off switch with bright LED lighting.
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Re: Green Lantern Kyle Rayner Battery Project 12/24 **YES TO LIGHTING**

Wow, man that is a heck of a project build you have going there. Nice work so far.
mike
 
Re: Green Lantern Kyle Rayner Battery Project 12/24 **YES TO LIGHTING**

Glad you decided to make it light up!! Look forward to see the end result!!
 
Re: Green Lantern Kyle Rayner Battery Project 12/24 **YES TO LIGHTING**

Awesome. I found a great, already put together LED lighting I can canibalize and modify for the lighting in this. Oh, it is gonna be sweet!
 
Re: Green Lantern Kyle Rayner Battery Project 12/24 **YES TO LIGHTING**

I was thinking one of these would work good with little work-

Domed-Touch-Light.jpg


Nick
 
Re: Green Lantern Kyle Rayner Battery Project 12/24 **YES TO LIGHTING**

Cute but not practical for this. I'll post something later.
 
Re: Green Lantern Kyle Rayner Battery Project 12/24 **YES TO LIGHTING**

Okeyday. After a few hours of redrawing plans I finally got the new recut files off to get laser cut. I'm sure they'll come in next week. I found an awesome light source with triple LEDs in them. Very bright. Not only that but with a little modification I'll have a switch that's perfect for this. Woohoo!!!
 
Re: Green Lantern Kyle Rayner Battery Project 1/7 **TEASER PIC**

Ok, the new adjusted parts have been laser cut and I should get them this week. In the meantime I thought you guys would like a teaser pic:
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Re: Green Lantern Kyle Rayner Battery Project 1/11 **NEW PARTS ARE IN**

The new parts came in today. WHOOHOO!!!
So after I did an inventory:
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I started to dry fit the new base parts that will also hold the electronics for the lantern. Here are a few shots of the battery/electronic housing assembly:
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That funky cut in the middle is where the switch will go:
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The button protrudes out just enough so it can be switched on and off easily:
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That assembly will the slip into the base opening as one unit where it can be screwed to the insert:
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And of course I designed it so the battery door is the only thing you’ll have to take off in order to change the batteries:
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This is the “inside” of the base:
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I’m so jazzed these cam in today. I can’t wait to get assembling these. I still have the back-end to redo and the handle. Oy, the handle is going to be the trickiest thing, but I came up with a spine/rib assembly I think will make it not only easier to build but symmetrical on both sides. Now I need to talk to my machine shop and see if they can make me some curved bars exactly the same each time. I’m going to cast metal handles into the lantern so it won’t break when someone picks it up. I’ll show how I’m doing that when I get to it. That reminds me…I’ve got to order some molding silicone and casting resin.
 
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Re: Green Lantern Kyle Rayner Battery Project 1/11 **NEW PARTS ARE IN**

That's amazing, the detail in the thought behind all the details.. All I can say is wow. Very nice work, can't wait to the final product.... :)
 
Re: Green Lantern Kyle Rayner Battery Project 1/11 **NEW PARTS ARE IN**

Oh boy, that handle is gonna be tricky! Can't wait to see it come together.

Nick
 
Re: Green Lantern Kyle Rayner Battery Project 1/11 **NEW PARTS ARE IN**

WOW! Very well planned out. I can't wait to see this finished and lit up.
 

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