Ghost Host Vader helmet revamp

Darth Stone

Well-Known Member
Hey all

I have been commissioned to add my touches onto a GH Vader helmet. But let me first start off by saying that I have the up most respect for GH, and this thread is not meant for any reason but to show what I have done to his work. Whether it is an improvement or not will be up for discussion. :cool

First up, the GH next to one of my castings. I just wanted to compare the two to get an idea of what, and how much could be changed on the GH.

Websitephotos268.jpg


The plan that I received from the helmet owner was that it is wished to have a strong dome mount and some vents or cooling features added to this piece. So I have taken from my molds some castings of the two part dome mount to duplicate the mount such as on my current helmet line.

Websitephotos261.jpg


Next, positioning and marking where the mount will go. The fun part was cutting the faceplate for this mod. The GH is a fairly sturdy casting so this was a bit of work for the pneumatic saw to cut through.

Websitephotos266.jpg


After a test fit with the dome in position the cup was fastened with sheet metal screws and glassed in.

Websitephotos272.jpg


Then when the 'glass is curred it is just a matter of removing the excess from off the top side and filling in the carnage with a bit of auto body filler.

Websitephotos277.jpg


Websitephotos279.jpg


And now with everything all smoothed out the two pieces can once again be test fitted to make sure that all is still going as planned. The positioning is not set just yet. It could come down a bit more in front over the eyes.

Websitephotos271.jpg
 
this is a great retouch - didnt the movie version from the original trilogy have that small dome coupling? just curious
 
Well, yes as a matter of fact it did. But the idea here is to build a helmet that would be better suited in the field and not so much a display piece.
 
Great work :thumbsup , looking forward to seeing how you progress with this. I too have a GH in raw form, I've had it many years, just been waiting to get that window of time to get it finished.
 
Thanks all, very kind of you.

I have some more to share with you today. Decided that I did not care for the eye openings and the shape of the mouth triangle.

The eyes, to me always looked like Vader was just splashed with cold water. Rather surprised looking. So I have decided to simply back fill them from the inside with a bit of body filler. And then once that has hardened I will take a sander and file to them.

Much to the same with the mouth area. Just building up the outside area, and then some dremmel work to the inside.

Websitephotos280.jpg


Websitephotos282.jpg


Websitephotos284.jpg
 
OK, lots to share tonight.

I have gotten much done the last few days on the Ghost Host Vader. As said before, the owner wishes some of my touches done to his helmet.

So far I have built a new dome mounting post, and finished the installation. Deepened and reshaped the eye sockets. Redone the nose and bridge. Reshaped the mouth triangle. Reshaped the dome redefining the belt line around the upper skirt area. Redone the Mohawk and widows peak. And filled in the side skirts, smoothing them back out to where they need to be, and not so wavy.

And lastly, 3 coats of 3 part epoxy primmer to bury a butt load of sand scratches and other such strange stuff. All told I am close to 28 hours invested so far.

Lastly. I did not rework the inside of the skirt. That was some of GH's work.

GHREDO.jpg


GHredo1.jpg


klklk.jpg


Websitephotos288.jpg


Websitephotos286.jpg


Websitephotos287.jpg


Websitephotos294.jpg


Websitephotos293.jpg


Websitephotos292.jpg


Websitephotos291.jpg


Websitephotos290.jpg
 
Last edited:
Thank you sir.
I just wish that I cold get better photos, maybe I should just pick up a cheep tripod to keep out in the shop. :unsure

Haven't had a whole bunch of time to work on this lately. My Mom had been in the hospital with chest pains, but is home now and doing better. And latter this week the wife and I fly out to the East coast to see her 70 year old Mother for a week. But I will try to get to this again in the next day or so and put up some better pics. :thumbsup
 
Well, thank you very much. But actually, the work is only about half over. Still needs some work here and there. And the upcoming top coats of paint and assembly to finish it up.

More very soon.:cool
 
Back
Top