well Solikdworks is a 3d modeling "creating" software that is about 10 times better than Autodesk (auto-cad/ inventor) you cando stress analysis as well as make the components the way you want. for instance you should be able to add posts (and sockets on the adjacent connecting parts) to the part you are working on so that you can cut down on your "welding/sanding/grinding time" its very simple. In the process probabaly about 20x's less labor intensive. especially since ABS plastic and bonding is cheap with dowl pins and matching holes (and some adhesive). also you could design and print the hinges into the model without having to cut anything.
let me know if you want me to try modeling a couple of pieces for you. worst case youre going to save a ton of time having to weld and sand pieces. if you have dxf files or any other type of file that can be opened and edited i can add anything you want to them. i have nothing better going on between grad classes so i can donate my time to the cause!
Hey thanks for your offer to help with this, If you would like to help out modeling I might like to have the back piece surface modeled. You might want to do a test piece for me to see how well our programs integrate on modeling. Export in something that Maya can work well with, perhaps OBJ? Yes, I tried printing out the shin arms on the previous version of the boot. They cracked pretty fast with the weight of my body pushing forward, so I had to reinforce them anyways with sheet metal.
