Fallout New Vegas Desert Helmet (pep-files)

Crimson13, i hope so, but only after finishing of the 2–3 first successful kits.

Next I tried to print decals (cold water decals). Result turned quite well.


Then i transferred it on the helmet (as a test). Some proportions needs to be resized on next prints.
 
Looks great. Lots of details! I am building mine now... I have a thread on it. Anyways, I got a lot done this weekend but I still have a lot left to do. I am not putting as many details on mine as you are though as I am trying to finish the whole costume and a PipBoy in time for a convention in a couple weeks. Nice work.
 
Crimson13, i hope so, but only after finishing of the 2–3 first successful kits.

Next I tried to print decals (cold water decals). Result turned quite well.


Then i transferred it on the helmet (as a test). Some proportions needs to be resized on next prints.

Hello, I really need to know how you did those decals. It sounds like you made them yourself. I have tried to look up ways of doing white decals and the only feasible process I can find would print a color background on white water slide decal paper and then that would give you the white letters. The problem with that is trying to match the color of the helmet. Please let us know what you did here or send me a PM, thanks.
 
Hello, I really need to know how you did those decals. It sounds like you made them yourself. I have tried to look up ways of doing white decals and the only feasible process I can find would print a color background on white water slide decal paper and then that would give you the white letters. The problem with that is trying to match the color of the helmet. Please let us know what you did here or send me a PM, thanks.

I printed this decals on special paper for laser printing -- clear waterslide decal paper (Laser Decal Paper). And you need special printer which can use white ink (ALPS or something new). Some of typographic machines like Mimaki use white ink and UV-drying.
 
Second helmet cast (first was cracked in demolding process). Protocast (2 layers) + fiberglass inside (1 layer):

DSC05191.jpg


 
That is so awesome. I REALLY need to do something like this. There are so many things I want to try my hand at, and pep and mold makinc/casting are high on the list.
 
Awesome files man thanks for sharing!
Not at all. Because it was my first pepakura model there may be some troubles with small details.

Now back to the mask. Connect separated parts (front mask and occipital part) together with plasticine and magnets. Added borders from plasticine, waxed model surface and covered with Model Release Spray.




Cover with Rebound 25 (2 layers) and Mold Star 30 (3 layers with Thi-Vex), added silicone locks. Covered with PlastiPaste.



Removed plasticine. Then all steps repeated to second half.



 
Finished mold for mask.





Casting the helmet. Resin (SmoothCast ONYX Fast) + powder (Cast Magic Silver Bullet) + filler (glass microspheres).




Casting the mask (SmoothCast ONYX Fast + Cast Magic Silver Bullet + glass microspheres +3 bolts).




Next step: cutting off the lugs with dremel, drilling holes and grinding off all inner bulges.
 
Latest works. Adding metal hinges on mask parts (perforated for better fixing on Poxipol).


2 locks for fixing helmet on mask (1-mm steel, 3 cap screws M2). Third lock point is a hole on backside of the helmet.


Works with polycarbonate glass:
1. thermal curving for oculars (water ~100˚C);
2. pressing 1-mm hot glass (same hot water) between perforated ruler and rounded stick (for lamps on helmet).


Then was deepening the lines between front amplifer and segments with thin conical cutter and knife.


Works with antenna:
1. Cover it with grey primer.


2. Masking tape on bottom part.


3. Silver paint on upper part.


4. Latex mask (simple concentrated butadiene-styrene latex for walls) for future scratches and chips.


5. Masking tape and acrylic spray (dark grey for works with plastic bumper).


6. Black primer (I'll repaint it with black antigravelly spray on rubber base). All latex erased + thin weathering on whole surface.
 
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After the short break came back to painting.
Bought my first aerograph (JAS 1117) with compressor (JAS1203) and started to learn to work. Before the first probation i did the paint hood (glued plastic box with 2 fans, rotating table and plain air-filter).





Sprayed the shadows and deep contours with flat black.



Just studying to work wit this tool (change the thinner — special Aqueous HC110 instead of ethanol) and making cover paint layer by layer. Lot of fails at this moment.


Sprayed the highlights and rusted areas with Tamiya XF21 (sky), XF9 (hull red) and XF54 (dark sea grey).



 
Back to the helmet. Added a liquid latex mask (for splits and scratches) Then coated whole surface with grey primer.


After drying up started to spray paint (light army green). It required around 3–4 layers for homogeneous paint surface.


Added shading (green army + black, 4:1) and then a bit brighten up (yellow sand). Then coated the helmet with matte varnish.


Time to do the mask for battery and lamp blocks. Maybe i'll use the pre shading tech.


Decals looks too clear and new so i'll coat it with light ochre (rust and dust) and varnish.
 
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Pyrotechx, thank you!

Back to work with helmet by the pre-shading method. I blocked with sticky tape the zone around lamps and battery block and wraped other parts with cellophane film (food film). Then sprayed dark grey paint on it and remove film and tape. Next step: black paint airbrushed on joints and riffles. Also added the burn marks.



After the airbrushing the helmet's surface (coated it with ochre with uniform sand and intensified relief with black) I removed latex mask (burn marks, scratches and splits). I added last decals (on PVA) and cover it with transparent matte lacquer.





 
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