Hey, I forgot all about this thread!
Just kidding! In true collinE83 fashion, I've just let myself get distracted with life and haven't updated you guys on The RPF. The costume's still not done! I took a break and then started back up, then before I knew it, it became crunch time again. I figure I better update the thread before I finish this costume and move on to different one. amirite?
Here's the current status of the shirt section.
Hopefully once I get the zipper on, it'll all pull back a little and not look like the shoulders are slouching as much.. I modified the pecs, since they were looking a little small, and now I'm not so sure about that decision. The foam I used was a little too thick and I think I made them too tall. It's still good enough, though, so I'm going to roll with it.
The gloves took some time for me to lock down what I wanted to do.
I didn't want to learn urethane rubber molding for this build to make it look reeaally good. But I also didn't want to buy a cheap pair of gloves, glue some foam rectangles on the back, and call it good. I'm unfortunately not so great with custom foam-ing shapes, mostly just pepping... and I didn't have a clue where I could find a good Deadpool glove pattern. so I was kinda stuck.
*switch to montage of me throwing and breaking things and then crying into my pillow*
I was thinking about vacuum forming some pistol holsters with craft foam when I had a stroke of genius that I'm sure someone else has already thought of. I decided to mold my son's hands and vacuum form craft foam over them.
Plaster gauze over hands--
Several layers of caulk--
the hand pieces--
The super quick vacuum forming setup--
I know you're supposed to warm the sheet in an oven and sandwich it between frames, but aint nobody got time for that. I just taped it down and used a heat gun over the foam while the vacuum was on.
additional foam pieces added--
and Plasti Dip'd--
Not perfect, but not terrible. (That also happens to be my motto in life).

You'll also see the gloves I sewed. I basically just traced an outline around my son's hands and used that as a top and bottom pattern for the gloves. The red and the black fabric are both 4-way stretch so the gloves turned out great and are perfectly sized. I only did the backside of his hands with the foam, so it's more comfortable and flexible, and also won't get messed up as easy. As always, ignore the washable marker lines. I like to wait until I'm finished before rinsing them off.
More to come.
Great build ! Do you have any finished suit pictures?
I'll have them someday! :cool
Wow! After already doing much of this for my 34 year old son, I am totally amazed at your dedication to this project! I only had to do the sewing part on his costume and he did the rest! I couldn't imagine doing all the prop work too! He and I spent many hours studying the same photos that you did. Great work, but just know little boys that like to dress up at Halloween or Comicons never seem to outgrow it. Hopefully he will take up the mantle and learn to do some of this creative work himself. Looking forward to seeing the completed project!
Your suit is extremely impressive. I hope I can work up to that level and still be making costumes for my son when he's 34.
