As everyone has already said, that is the most perfect Chewbacca I have ever seen (and I've been actively researching wookiee costumes for nearly a year). You have really raised the bar for the rest of us constructing wookiee costumes! Now I feel like mine will never be good enough, given what you have achieved! I agree, he looks like he just walked off the set.
I am making my own wookiee costume (not Chewie, original design). I am looking for help making the lip curl mechanism.
I could not see clearly in the videos if you have this in your (amazing!) mask. Does the upper lip actually pull up when you open the mouth?
My trouble is understanding how to attach the lip curl wire into the silicone of the mask skin.
Cheers!