All right squids - here's the latest...
The new disc as of last Sunday. Was pretty unhappy with the sloppiness of the inner cone, the fact that the center hole was painted and not drilled, and some filaments in the paint just to the right of 6:00
So I re-did the inner cone (3rd time), sanded the filaments, and re-sprayed. Added more strips to the inner cone, drilled out the center hole, and cleaned it up. Bugs me that the longer strip to the right of 6:00 is not aligned properly, but I can't fix it without re-spraying the entire disc, which makes me nervous. One bad coat of orange peel and its ruined...
This is the old center disc for comparison...
But... As you can see, I still have some imperfections. The filaments did not totally go away, I created a divot with the tip of the Exacto blade, and the strips on the inner cone are not perfectly uniform or aligned. Oh well - its as good as it gets!
The two together. I dread ripping out the old one to install the new
Finally, I added the vinyl to the ring you see here. The vinyl I think will work well. Whatever ILM used, you can see it peeling up EVERYwhere.